Silk Blue Weaving The New Trend Of Home Textiles
Although the textile market is not satisfactory this year, Wu Jiangming sta Textile Co., Ltd.
added value
The large jacquard shading cloth has won the initiative of the market.
Yang Weiming, chairman of the company, made no secret of his joy. He told reporters that every meter shading cloth could be sold for 21 yuan, twice the price of the conventional fabric.
He said that this success was due to their encounter with Wuxi.
Silk Blue
Air jet loom Manufacturing Co., Ltd., the best partner, has provided 36 air-jet looms specially designed for processing shading cloth.
Three big
advantage
Conquering customers
Shading cloth is very popular in recent years.
Best seller
A jacquard fabric for curtain fabrics.
On the one hand, the processing of this kind of fabric needs to be fitted with jacquard looms. On the other hand, there are special requirements for looms.
Since there is no equipment specially designed for weaving such fabrics, most weaving enterprises can only make some modifications on the original looms themselves.
At the beginning of this year, Wu Jiangming sta Textile Co., Ltd. was preparing for shading cloth. It was a lot of brains for the choice of equipment. They inspected several enterprises producing air-jet looms. After careful analysis, they decided to build the model by tailor.
Founded in 1998, Wujiang Ming Star textile company started with a water jet loom.
After completing the primitive accumulation of enterprises, they gradually began to carry out technological pformation, adjust the product structure, and introduced 100 Tsuda Ko air-jet looms, and three years ago, they began to make jacquard fabrics.
The upgrading of technology and equipment has made the products of Ming sta textile company have made a qualitative leap. The fabrics produced mainly provide famous household textile enterprises such as fuanna, Meng Jie and mercury.
While selling the domestic market, Ming Shida's products gradually opened the door to overseas markets such as France and Belgium, and even entered the royal family of UAE.
With the continuous improvement of product quality and the increasing popularity, Yang Weiming, chairman of the company, is more cautious in choosing products and demanding more equipment.
Yang Weiming said that because they first introduced Tsuda Ko's air-jet loom, this time he decided to buy domestic air-jet looms.
However, when the 36 SPR700-EJ-ET2C-360DB air-jet looms of Si LAN were perfectly integrated with the jacquard looms, and when the curtain curtain was made of excellent effect, Yang Weiming was completely conquered. At the same time, he also had a new understanding of the domestic air-jet looms.
Yang Weiming summed up the three advantages of silk air jet loom: one is the perfect combination of the electric control system with independent intellectual property rights and the advanced mechanical parts, and the convenient operation; the two is the reasonable structure of the fuselage, which ensures the stability of the equipment; three, the consumption of gas is small, and the energy consumption is 30%.
In such a fierce competition era, customers must be critical, and must be rational and pragmatic.
Therefore, there is almost no reason why we should not believe that Yang Weiming's praise of the silk looms is not sincere.
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Simply weave high quality fabric.
Praise for the user enterprise, Ding Chaoying, chairman of the company, is very calm.
He said that after nearly 5 years of market inspection, the SPR700 air-jet looms have been very mature.
The air-jet loom, which is specially designed for processing shading cloth, is designed and reconstructed on the basis of SPR700 series products according to the special requirements of weaving process of shading fabric.
He said that for the company, constantly developing and optimizing equipment functions according to market changes and customer needs has become a normal form of enterprise work.
With the strong advantage of independently grasping the core technology of air-jet loom electrical control system, the SPR700 series air-jet loom of Wuxi sprat air jet loom Manufacturing Co., Ltd., in 2006, praised the domestic counterparts for its technological weft insertion rate exceeding 1500 meters / minute.
A few years later, Wuxi's company gradually refreshed its own record, and new technologies were presented to users every year.
In 2008, the new SPR700 air-jet loom of Wuxi sprat air-jet loom Manufacturing Co., Ltd. broke the highest record of its domestic air-jet looms at 1200 revolutions / minute speed, successfully challenged the new height of 2300 M / min, another SPR700-PT-ET2C-360 loom that was suitable for weaving high grade fabrics and a nominal reed width of 360 cm, breaking the tradition of 1 air solenoid valves controlling 4~5 only auxiliary nozzles, and created a precedent for controlling 2 auxiliary nozzles by 1 solenoid valves.
Since 2009, the company has tried to expand the air-jet loom to home textile and industrial cloth. The SPR700-PD-ET6C-400 centimeter loom has been launched. The 4 mm wide air-jet loom is equipped with the 6 reed width and the electronic dobby opening. It provides a new idea for the selection of looms for home textile enterprises.
In 2010, silk ran launched a new series of SPR700 air-jet looms to the market, ranging from 190 cm to 400 cm. The opening forms include positive cam openings, positive electronic dobby openings and electronic jacquard looms. The weft insertion selection is from double jets, four jets to six jets.
This year, the research and development of SPR700-EJ-ET2C-360DB air-jet looms used for weaving shading cloth made the application of silk air jet loom in home textile field a new breakthrough.
Ding Chaoying said that in the past five years, they have followed the principle of "the simplest weaving machine of high quality fabric". They have made great efforts in studying the appearance, frame structure, opening, beating up, weft insertion, electronic let off, electronic take-up and so on, and introduced the idea of Mechatronics and modern industrial design. The SPR700 air-jet loom has been highly recognized by users.
At present, the SPR700 air-jet looms have been in Jiangsu, Zhejiang, Shandong, Hebei, Hunan and so on.
Spin
The major industrial provinces have sold nearly 2000 units.
The reporters interviewed several users of the silk air jet looms in Nantong and Wujiang. They all indicated that the gap between the air jet looms and the imported air-jet looms was very small in terms of their performance and technical level, and the failure rate in the operation process was also very low.
Especially for users, the air-jet looms have an absolute advantage in cost performance.
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It's China and the world.
Medium and high grade air-jet looms have always been considered one of the most difficult technical problems in China's spinning and weaving industry. Up to now, the quantity of air-jet looms imported to China is about 20 thousand units each year, occupying more than 80% of China's market share.
Despite the great progress made in China's air jet looms since the introduction of the "two machine" project in 1992, in recent years, enterprises such as Si Pu Lan have owned independent intellectual property rights in air-jet loom technology. However, weaving enterprises often hesitate to choose domestic or imported air-jet looms.
Speaking of the conversion of the air-jet looms from Japan's Tsuda Ko to the choice of domestic equipment, Yang Weimin said it is undeniable that imported air-jet looms are very good in terms of technical performance and stability, but their prices are a big problem that businesses have to weigh.
At present, the price of an imported air-jet loom is about 100 thousand yuan higher than that of the domestic ones, and the loom jet looms usually do not buy only one unit or two units. But the difference between the imported and domestic ones is not a small number, especially after the replacement of the accessories that come one year later.
Yang Weimin said that from the actual situation of using more than half a year's air-jet looms, the performance level of the machine has reached 95%.
His evaluation of the air-jet looms is: both China and the world.
He said that with the air-jet looms of Si LAN, he would never consider importing air-jet looms again.
In his view, the silk ran jet fabric can completely meet the needs of their enterprises.
What's more, the silk air-jet looms have their own uniqueness in some aspects and bring them many unexpected gains.
For example, this SPR700-EJ-ET2C-360DB loom can still be stabilized in a high warp tension state when it is equipped with a double shaft and a width of 360 cm, which is difficult for other looms.
The efficiency of air-jet looms is one of the important factors to improve the economic efficiency of weaving enterprises. The efficiency of imported air-jet looms is as high as 95%~98%, and the rate of first class products under the machine is over 90%. If the efficiency of air-jet looms is increased by 1%, then a loom will increase revenue from 1000 US dollars to 1500 yuan a year.
Reporters in Ming Shida's production workshop saw that the running SPR700-EJ-ET2C-360DB air-jet loom computer showed that the boot efficiency was 97%, and the company's technical personnel introduced that the first class product rate of the aircraft was over 90%.
In addition, energy consumption has occupied a large proportion of cost in the weaving process of air-jet looms. With the increasing proportion of energy prices, how to reduce gas consumption and save energy has become a common concern of air-jet loom producers and textile users.
To Yang Weiming's surprise, SPR700-EJ-ET2C-360DB's energy saving and consumption reduction effect is very obvious. It is estimated that the air compressor can save nearly 30% of the solar energy, which greatly reduces the cost of the enterprise.
Next year, he plans to make another 100 jet air-jet looms, which will reach 500 in 5 years.
In order to let more like him have a comprehensive and real understanding of the actual effect of domestic air-jet looms on a domestic air-jet loom or a biased or suspicious weaving enterprise, Yang Weimin also put up a brand "demonstration plant of the air-jet loom" at the gate of the enterprise.
Yang Weimin welcomes the weaving enterprises to visit the company.
"This SPR700-EJ-ET2C-360DB air-jet loom used for weaving shading cloth has sold more than 100 units in the Wujiang market this year, and a number of users will be delivered to users this month". Ding Chaoying said that the biggest worry for the company is that the slow progress of the project has made it difficult for them to achieve their production capacity, which has affected the company's annual output of 1200 targets.
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