Sewing Machinery Industry Presents Five Major Technological Trends

In 2012 or even for some time to come,

At the 2011 China International Sewing Equipment Exhibition (CISMA2011), sewing machine manufacturers at home and abroad showed products with different performance, including sewing equipment, cutting and spreading equipment, hanging ironing equipment, computerized embroidery equipment, automatic sewing unit and and so on.

This also reflects from the side that in the past two years, significant progress has been made in scientific and technological innovation in the industry, and the level of science and technology in the industry has been raised in an all-round way.

On the whole, the technology of the product shows the following characteristics:

Industrial machines: high efficiency, energy saving and environmental protection

On the CISMA2011, high efficiency, energy saving and environmental protection become the general trend of industrial sewing equipment innovation. Domestic sewing machine innovation has achieved initial success.

This is mainly manifested in the use of computer control, servo motor shaft direct drive, micro oil and oil-free technology and new structure of industrial sewing equipment has increased significantly, the product structure is also constantly optimized, energy-efficient and environmentally friendly products led the trend of the exhibition.

　　機(jī)頭電控一體化設(shè)計(jì)的高速平縫機(jī)，結(jié)構(gòu)緊湊，安裝操作靈活簡便，以低噪聲、低振動(dòng)、低能耗、高速度、高質(zhì)量、高性能占領(lǐng)市場，實(shí)現(xiàn)了高度集成的機(jī)頭電控一體化設(shè)計(jì)的新理念;伺服電機(jī)直驅(qū)控制的超高速包縫機(jī)，響應(yīng)快、效率高，紅外線檢測傳感技術(shù)的采用，實(shí)現(xiàn)了包縫作業(yè)的自動(dòng)化;一體化機(jī)殼的上袖機(jī)，采用了兩條傳送帶和電子縫線張力器，通過編程對(duì)縫料施加不同的壓力，實(shí)現(xiàn)了線張力的實(shí)時(shí)控制和精準(zhǔn)的起皺控制，縫紉線跡更加完美;獨(dú)立驅(qū)動(dòng)、機(jī)頭電控可旋轉(zhuǎn)的大幅面花樣機(jī)，旋梭臺(tái)與可沿導(dǎo)軌移動(dòng)的機(jī)頭同步旋轉(zhuǎn)，并具有雙工作臺(tái)更換裝置，實(shí)現(xiàn)高效精準(zhǔn)的花樣縫制，且電控系統(tǒng)設(shè)計(jì)先進(jìn)，縫制花樣的品質(zhì)效果更佳;高速平縫機(jī)連續(xù)交替送料裝置實(shí)現(xiàn)全周期送布;厚料雙針機(jī)電控雙針旋轉(zhuǎn)機(jī)構(gòu)，機(jī)頭可傾斜機(jī)構(gòu)，針桿、送布軸和抬牙軸的真空鍍

Membrane technology and oil-free micro oil lubrication, fiber line hot fusing shear line technology, ultrasonic bonding technology for chemical fiber fabrics, two times stitching technology of keyhole machine, multi machine integrated electric control technology, integrated technology of motor and controller, and CNC servo system of new generation sewing machine all make sewing work smooth, simple and efficient, and the functional design of local mechanism of sewing machine has been further developed, and the details are more reliable, which meets the needs of garment sewing process well.

Embroidery machine: new technology, new technology and new design

In the aspect of computerized embroidery machine, new technology and new control technology are widely used in its design innovation, and the functions of products are more diversified and the performance is more efficient.

　　例如，電腦刺繡機(jī)多金片裝置、簡易盤帶裝置、組合刺繡功能、激光切割應(yīng)用技術(shù)更加成熟，繡品質(zhì)量大幅度提高;集電腦刺繡與激光切割、雕花、打孔于一體的刺繡激光切割解決方案，為刺繡機(jī)領(lǐng)域注入了創(chuàng)新活力;高速分層切割、繡品鏤空讓繡品更加美觀;七合一多功能刺繡機(jī)可以實(shí)現(xiàn)平繡、毛巾繡、鏈?zhǔn)嚼C、珠管繡、金片繡、繩帶繡、盤帶繡，共7種不同的刺繡方法，而隨著刺繡機(jī)功能機(jī)構(gòu)的不斷豐富，激光切割、鏈?zhǔn)嚼p繞等更多的刺繡方法得以實(shí)現(xiàn);特種縫紉機(jī)的步進(jìn)閉環(huán)驅(qū)動(dòng)控制器、高速鏈?zhǔn)酱汤C機(jī)控制系統(tǒng)和超多功能刺繡機(jī)控制平臺(tái)，支持最新刺繡方法和刺繡機(jī)控制平臺(tái)完美結(jié)合的刺繡機(jī)制版系統(tǒng)，引領(lǐng)未來刺繡機(jī)發(fā)展的方向。

In addition, the rigid frame double rack with high speed embroidery machine, advanced damping device and automatic lubrication system have improved the reliability of high speed embroidery, reduced the broken line rate, and promoted the development of computerized embroidery machine to high efficiency, multi-functional combination and highly automation.

Automatic sewing unit: technology is more mature and widely used.

A large number of automatic sewing units have been displayed on CISMA2011. Its technology is more mature and its application scope is wider and wider.

For example, automatic pouch machine, full automatic Flap machine, elastic belt, automatic sewing unit for belt fastener, automatic sewing unit for trousers, automatic sewing unit for snap fastener, loop sewing unit, bag opening machine, double head sewing workstation and men's trouser sewing unit based on double needle machine. These automatic sewing units with mechanical, electrical, electro-magnetic detection, electromagnet drive, hydraulic pressure and air pressure drive have diversified and refined features and functions in detail.

It can be seen from the exhibition that products like this are developing towards the direction of technology integration and equipment specialization.

After seam sewing: intelligent photoelectric technology further application

After sewing, the equipment has increased greatly on the CISMA2011. Intelligent photoelectric technology has been further applied and the product performance is diversified.

Based on the data measurement system and the human body database system, the domestic and foreign enterprises have launched the clothing pattern design, the code laying and the discharging system, accelerated the process of digital reading of physical objects, realized the automation of wide drawing, and simplified the work of many normal typing. The large size double cutting cutter bed, the servo intelligent automatic cloth spreading machine, the high level automatic cutting machine, the real leather cutting bed and the ultrasonic laser carbon fiber cutting system were unveiled at the exhibition. It has advanced cloth rolling and conveying system, exquisite cloth cloth and cloth spreading mechanism, which can realize the function of positive and negative cloth pulling and spreading. The laser cutting technology is used to control the cutting process in real time, which greatly improves the quality and efficiency of the tailoring. For example, three dimensional human body.

In addition, the highly efficient intelligent hanging system has realized a single garment and a variety of apparel real time hanging pport management, seamless connection with the ERP system of the enterprise, greatly improved the production efficiency of the garment processing enterprises; a large number of ironing equipment and adhesive equipment are highly automated, and the computer real-time control is adopted; the energy saving effect is obvious; the natural fiber clothing cold pfer embossing machine adopts the pressure spray quantitative control technology and the balanced penetration uniform process technology, the dye pfer rate is high, the printing pattern is clear, the three-dimensional sense is strong, and the level is clear.

Home appliances: fashionable, easy to use, close to family

At the 2011 China International Sewing equipment exhibition, the multifunctional household sewing machine and household computer embroidery machine are more fashionable and more cost-effective.

The multifunctional household sewing machine has realized the flexible pformation of various sewing threads, and has the functions of one-step locking hole, automatic thread drawing, double needle sewing, etc. the sewing operation is more convenient, and promotes the sewing machine returning to the family process; the household computer embroidery machine adopts large color display, vivid picture lifelike, automatic bottom line cutting device and original automatic thread pmission system, so that embroidery is more simple and quick, and the computer control system can easily realize the control of pattern selection, graphics editing and embroidery process, and the product is more humanized.