Zibo Bashan Weaving Industry Has Developed Rapidly With Advanced Equipment.

2013 Chinese filament announced recently Weaving fabric In the evaluation, the 20D nylon and 50D two polyester matting filament fabrics developed and manufactured by Zibo Bashan weaving company were awarded the best quality gold award. As a weaving enterprise in the industry with more than 20 years of history, Bashan company has won numerous awards, but this time the fabric gold award is very different for Bashan company. "This means that we should gradually break the model of scale development, readjust the product mix and embark on the development path of high value-added products." Lv Yingzhi, chief engineer of Bashan group.

4000 Jin Tian Ju looms

Escort

The Zibo Bashan Weaving Co., Ltd., which belongs to the Shandong Wan Jie group, started from the village run enterprises. After more than 20 years of arduous pioneering work, it has become a backbone enterprise in the industry. Especially 15 years ago, the company introduced 4000 Japanese Tsuda Ko looms, which laid a good foundation for the further development.

The industry knows that the Japanese Tsing Chi water jet loom has good performance, such as fast speed, high efficiency, less mechanical failure, easy operation, less fabric defects, fine product organization, and scale production.

Bashan company's 4000 looms produce about 1 million 300 thousand meters daily, and taffeta is the main product. Taffeta is mainly used for use. clothing Lining material Filament fabric How to make ordinary and popular products distinctive, favored by consumers and sell well in the market is a real test of the strength of an enterprise. Lv Yingzhi said: "we first determined the goal of high quality and high quality".

Over the years, Bashan company, on the one hand, has taffeta as its main product to meet the needs of some long-term customers. At the same time, it also develops and produces other raw materials and specifications of order products. They have developed 20D-600D polyester and nylon fabrics of different specifications and different organizational structures. The 50D/72F polyester terylene and 20D/24F nylon products produced by the company have achieved higher level of loom efficiency and product quality. In the production process, the company has adopted the effective mechanism of forcing the equipment in good quality with the product quality, prompting the overall performance of the equipment not to decline, ensuring that the fabric defects are few and the volume is high, and the product quality is unique in the market, and has won the favor of a number of well-known garment manufacturers. "In the face of some products with high quality requirements and short delivery times, the advantage of our company is even more obvious." Lv Yingzhi said that because of the superiority of equipment, Bashan company can produce orders of various raw materials and specifications, and meet the needs of different customers with the shortest delivery date.

At present, Bashan company produces all kinds of products every year. Filament grey cloth 430 million meters, the output value is 850 million yuan, and the market share is around 2%. At the same time, products are exported to the United States, Europe, Africa, Southeast Asia and other countries and regions.

　　 24 filament production lines

Perfecting industrial chain

The rapid development of Bashan weaving, on the one hand, is benefited from advanced equipment. On the other hand, the Chemical fiber industry It also provides raw material guarantee for Bashan weaving.

Zibo Bashan chemical fiber Investment Co., Ltd., which belongs to Bashan group, has 24 production lines of polyester filament imported from Italy and Germany. It produces four tons of FDY, HOY, DTY, POY and 100 thousand specifications of semi dull, glossy, fine denier, color silk, cationic, flame retardant and other kinds of polyester filament. The special product HOY has the unique style of easy to dye, low shrinkage, soft and elegant, represents the development trend of filament production technology, and is the first enterprise to introduce this technology product in China.

In addition, the company also has the world's most advanced single chip production line with the highest single line production in Switzerland, with an annual output of about 230 thousand tons of polyester chips, and 3 short fiber production lines imported from Germany, with an annual output of 160 thousand tons of staple fiber. The two phase of the annual production of 230 thousand tons of polyester chips and 200 thousand tons of short fiber with a total investment of 1 billion yuan is being built. After the commissioning, the chemical fiber industry can reach 460 thousand tons of polyester chip, 350 thousand tons of short fiber and 100 thousand tons of polyester filament.

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　　 Spend 15 million

　　 Modification of wastewater treatment equipment

Water jet looms and air-jet looms are the main components of filament weaving enterprises. On the one hand, water and steam need to be consumed in the production process, and on the other hand, the problem of wastewater discharge will also be generated. Therefore, for filament weaving enterprises, tackling loom wastewater treatment and reuse technology and establishing a recycling system for waste water treatment are both a social responsibility under the background of national energy conservation and emission reduction. It is also a major challenge for enterprises to achieve sustainable development.

As soon as the water jet loom project was launched in 1998, Bashan group set up a special group to specialize in the waste water utilization of water jet looms. After many tests, improvements and improvements, the company finally developed the technology of water jet loom wastewater reuse in 2001, and in 2003, a new national practical patent was obtained. The company has also designed and manufactured 5 sets of water jet looms wastewater treatment and reuse equipment, with a water-saving rate of about 40% and an annual water-saving capacity of 1 million 700 thousand tons. In 2010, in response to the implementation of the national environmental protection policy, the company invested 15 million yuan to upgrade the existing wastewater treatment facilities. The new process was integrated with biochemical treatment technology, double effect steam floatation and ozone oxidation sterilization technology. After flotation separation, the automatic fiber bundle filtration and activated carbon adsorption and filtration were used to recycle the loom. The wastewater reuse rate reached 80%, and the annual water saving capacity was about 3 million 400 thousand tons.

At present, Bashan weaving is also tackling the zero discharge technology of water jet looms. Lv Yingzhi said that after the technology is mature, it can make Water jet loom Water saving industry has reached a new level of technology. Filament weaving industry Great contribution to sustainable development.

　 From scale to quantity

Transformation from quality to benefit

In July 7th of this year, China Spin Xu Wenying, vice president of the Federation of industry and President of China filament weaving Association, and Xu Jianguo, vice mayor of Zibo, jointly unveiled the "China chemical fiber taffeta fabric production base" for Bashan group. Sun Zheng, general manager of the company, said that the China silk weaving Association awarded the Bashan company's "China chemical fiber taffeta fabric quality production base", which is both positive for the company's achievements in the development and production of taffeta fabric, and it also puts forward higher requirements for the company's new product development in the future. Taffeta fabrics were formerly used as interior materials. Now the range of taffeta has been expanding, and raw materials have been developed from the past single polyester to the present proportion of nylon. The varieties developed from the original 75D, 68D and 50D to the present 20D and 15D.

Next, Bashan company has to develop a 6D-15D nylon skin friendly functional fabric through the appropriate modification of the equipment. Functional fabrics And so on. We must take a step forward in the development of new products so that we can gain the initiative of the market and live up to the title of "China chemical fiber taffeta fabric production base". Sun Zhengyi emphasized again that we must increase the intensity of new product development to further promote the adjustment of the product structure of enterprises, so as to promote the transformation from scale to quality and efficiency as soon as possible.