Experts Say No Longer Expect The Textile Industry To Expand Its Capacity.
Authorities predict that global fiber demand will exceed 1 billion tons by 2020. Industry experts have judged that China's textile industry will have a growth margin of 14 million tons in the next 6 years if the domestic and foreign market share is basically stable. However, from the analysis of data in 2013, because of the recession of the textile market and the upside down of cotton prices in China, nearly 14 million tons of fiber processing capacity has not been released in China's textile industry. Judging from this, in the next 6 years, even if our textile industry no longer expands investment, the existing capacity will be enough. That is to say, textile machinery industry is not possible to expand production capacity and maintain production. It is necessary to adjust product mix as soon as possible and find new economic growth points.
No more hope. Spin To enlarge the scale and seize the good opportunity for renewal and transformation
The speed of capacity expansion in textile industry has slowed down since 2008, and the cotton textile industry has basically maintained its annual production capacity of 6 million yuan. In addition to the appropriate expansion of the scale, a considerable part is used for renovation.
According to incomplete statistics, in the first three quarters of 2013, China's textile machinery industry sold 6 million 500 thousand spindles of spinning frames, of which 3 million 400 thousand spindles were long spinning cars with collective doffing, an increase of 19.72% compared with the same period last year; 3 million spindles were compact spinning, an increase of 50% over the same period last year. In addition, the sales of combing machines and blowing carding machines with 350 times more than a minute have increased trend.
The changes in the sales structure of cotton spinning equipment fully show that the investment in the cotton spinning industry is more about upgrading and reducing labor and improving the level of automation. It is understood that in the cotton spinning industry is running in the equipment, more than 50 million spindles equipment needs upgrading and upgrading. Therefore, the renovation will provide a huge market space for cotton spinning equipment.
In 2013, chemical fiber investment maintained a certain growth scale both at home and abroad, but equipment orders decreased significantly in the second half of the year, and future scale investment will also tend to slow down. However, the industry experts generally believe that, from a long-term perspective, the market space of chemical fiber equipment is still available, but it is no longer a simple need to expand the scale, but is to develop new varieties and further solve the equipment needed for Imitation cotton, imitation hemp and polyester fiber super cotton imitation.
We must not underestimate the potential of niche equipment and dare to challenge new products.
"Cotton spinning chemical fiber industry situation is good, textile machinery industry sales is good." This is almost a universal rule of China's textile machinery industry. Owing to its over reliance on cotton spinning and chemical fiber equipment, the textile machinery industry has devoted a lot of energy to the research and development of equipment such as cotton spinning and chemical fiber in the first 10 years, but neglected the development of other fields. As a result, the supply of textile machinery products exceeds demand in some fields, while the equipment in some fields is unattended.
It is understood that most of the equipment used in the semi worsted production line of the wool textile enterprises are basically transformed by their own hands on the old cotton spinning equipment, and some of them also have to independently research and develop because they do not have the right professional linen equipment. Even some textile enterprises have entered the field of textile machinery since then. The most representative one is Zhejiang Grosse company, which develops and produces jacquard looms, and the Shandong Kangping group, which develops and produces numerical control dyeing and finishing equipment.
Over the past few years, New fiber With the continuous coming out, user enterprises also put forward new requirements for chemical fiber equipment. In the chemical fiber industry, there are few domestic enterprises involved in the regenerated fibers popularized in the chemical fiber industry. In addition, it is widely used in the field of yacht, building, wind power and other industrial glass fibers. The multi axial warp knitting machines, rapier looms and air-jet looms used for weaving are produced by the domestic textile machinery enterprises. However, the users reflect that the domestic equipment is not satisfied with the special needs of glass fiber processing, so a considerable proportion of the rapier looms currently used in the glass fiber industry are imported from Germany. Even some shuttle looms with special functions can not be produced by domestic enterprises. It is known that a shuttle loom with a width of 26.5 meters is imported from abroad in a paper making enterprise in Xuzhou. This imbalance between demand and supply is not unknown to spinning machinery enterprises, but most enterprises believe that the output of special equipment is small and is not cost-effective. In fact, many successful textile machinery enterprises abroad are small in scale and low in output, but they have focused on one product for decades and hundreds of years. They not only have a stable customer base, but also have high added value. Therefore, the domestic textile machinery enterprises must change their concepts in the future. We should fully realize that many varieties and small quantities are the future development direction of textile machinery.
Can not ignore Intelligent manufacturing The power should actively develop CNC generation products.
In recent years, the rising cost of labor has become one of the biggest problems that plagued the textile industry. Therefore, textile enterprises are looking for a device that can replace labor. The automatic doffing trolley developed by several enterprises mainly based on Anhui Song Ling Bao Textile Machinery Co., Ltd. is specially designed for spinning short cars. The equipment is equipped with a spinning car with 10 thousand spindles, and the truck can be reduced by half. In the past two years, the sales of the equipment were very hot. In 2013 alone, Anhui Tong Ling Bao textile machinery company had 380 automatic doffing cars for the domestic 2 million 300 thousand spindles.
Of course, the automatic doffing car is only a transition. The textile industry in the future will have to choose more automatic numerical control equipment in order to reduce employment and increase productivity. The simplified structure of CNC textile machinery can not only save the complicated transmission structure, but also has the characteristics of high adaptability, high flexibility, high machining accuracy, stable quality, automation, high production efficiency, saving resources and improving the environment. Therefore, it is in line with the requirements of the textile industry for high speed, high efficiency and low consumption. And intelligent equipment is directly replacing part of human work, and even in some aspects of performance than human ability. For example, the application of printing paste and auxiliaries delivery system has certain intelligent components. Most of the previous dyeing is based on feeling. After using this system, the dyeing accuracy is greatly improved.
It is understood that at present, the import of two automatic spinning production lines, enterprise 10000 spindles employment in about 16 people. Shandong's Dai Yin company has introduced a fully imported and most advanced automated production line in the world. The automation level has come to the neglect of manual labor. The complete set of domestic cotton spinning equipment has also completed blowing carding, coarse and fine connection and fine connection, and basically realized automation. Jingwei Textile machinery has been opened in the automatic production line of Hunan Yun Jin group, and other cotton textile enterprises are also accelerating.
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