The Premise Of Survival And Development Of Garment Enterprises Must Have Quick Response Ability.

Judging from the actual situation, the product category, product output and delivery cycle of garment production lines are constantly changing. The mobility of garment production operators is increasing, and the types and functions of clothing equipment are increasing. This poses a new challenge for garment manufacturers. This requires enterprises not only to complete some tasks which can not be done by traditional methods and equipment, but also to reduce costs, improve quality and reduce the skill level of workers.

　　 clothing The modular suspension production quick reaction sewing system is a new type of quick reaction sewing system for many varieties and small batch production enterprises. It is an organic combination of clothing "modular" production system and clothing hanging production management system. Assembly line It can quickly produce and produce the first product quickly.

　　 Module type The hanging production quick reaction sewing system refers to the system of sewing single pieces of clothing with fewer workstations starting from the cutting pieces sent from the system, each of which is called a module. Each module is usually made up of a processing machine. The number of machines can be adjusted according to garment styles and processing procedures. A module consists of a worker standing or sitting operation, and multiple modules are arranged in a single U mode. This form of production has great flexibility, and the mutual aid cooperation among workers can be brought into full play in production. Above the system, a suspended suspension system is set up, and the hangers with different codes are controlled through computer programming software to transmit between different modules so as to complete the transmission of garment pieces or semi-finished products. Due to the particularity of modular quick production system, it has strict requirements for the equipment and personnel selected. The equipment requires that the equipment selected by the modular hanging production sewing system must have some flexibility and extensibility. Although the styles of clothing are different, the sewing equipment of each system is very similar, so usually the platform of each module is a majority. As the requirement of the system can be changed with the change of clothing styles, a new type of production system can be formed by adjusting the position or type of a few machines quickly. Therefore, each module's machine must have a roller rack to facilitate movement, or use all kinds of accessories of the sewing machine to make one machine more capable of reducing the overall fluctuation of the pipeline.

In addition, when a worker controls more than two sets of equipment in previous production systems, it requires workers to stand up to work quickly to change the working platform, and the workmen are less comfortable. In order to change this situation, the arrangement of machines should be based on the principle of convenient operation for the workers. Because the arrangement of machines is an important factor affecting the speed of transmission, if the arrangement is scientific and reasonable, it can not only shorten the route of transmission, but also reduce the phenomenon of backflow and crossover.

Clothing modular hanging production sewing system, the skills of the workers put forward very high requirements, everyone is required to skillfully manipulate various machines, can engage in a variety of content operations. In addition to performing several operational tasks of this module, we must also be familiar with the contents of the front and rear modules. When the production is not balanced, we can adjust the operation content of each module in time, adjust the process, and even conduct cross module operation, thus showing good mutual assistance and cooperation.

In addition, each worker will undertake the task of quality inspection while completing the specified tasks, so that quality problems can be found in time and the rework rate can be reduced effectively. At present, when using modular hanging production sewing system, the organization of work procedure, the determination of working hours quota and the arrangement of flow shop are all determined by the production leader. Therefore, in many cases, due to the limitations of the group leader's own experience and the urgency of delivery. The operation of the whole system is not very reasonable, resulting in unbalanced production load among multiple modules and low efficiency of the production line. It can be seen that the design and distribution of production processes need to be built on the basis of computer production process design system or corresponding intelligent system. Only in this way can the superiority of modular hanging production sewing system be brought into full play.