Jiang Xiaofeng: Why Does Shanghai'S Synergy Company Develop Uniform Rolling Cars?

Facing international buyers

With high quality and high environmental protection requirements, textile printing and dyeing enterprises must constantly upgrade their technological level.

Only by upgrading and upgrading can we meet the new needs of our customers.

The well-known home textile enterprises cheerful home textiles recently carried out a comprehensive upgrading of equipment, including rolling car pformation.

Shanghai synergy mechanical and Electrical Equipment Co., Ltd. has pformed more than 20 old rolling cars for pleasure home textiles. It not only makes the difference between the left, middle and right rolling rates less than 2%, and achieves the effect that human vision is difficult to distinguish chromatic aberration, but also increases the speed of rolling cars by more than 10% and reduces the rolling ratio by 10 to 15%.

Quality and environmental standards.

Recently, the Shanghai synergy Technology Co., Ltd. has enhanced the technology of the main products, which is able to realize the "replacing the old" with the printing and dyeing industry, which can effectively save the production cost and enhance the environmental protection level for the printing and dyeing enterprises.

Why is it that the series of products and technology of the rolling mill car will become the first choice for the production enterprises to carry out the equipment pformation? What kind of advantages does the product have? The reporter recently interviewed Jiang Xiaofeng, deputy general manager of Shanghai synergy electromechanical Co., Ltd.

Rolling car pformation has obvious advantages in environmental protection.

Reporter: why does Shanghai's synergy company develop uniform rolling cars?

Jiang Xiaofeng: Shanghai synergy is a long established equipment integration and technology service company, invested by many famous experts and enterprises in printing and dyeing industry.

At the beginning of its establishment, the company has a clear goal: to realize the sustainable development and energy conservation and emission reduction of the printing and dyeing industry, and to promote China's printing and dyeing technology to the international advanced level, so as to enhance the core competitiveness of China's textile enterprises.

Especially in the field of wide width uniform rolling, the technology level of domestic machinery can match the international brand.

Even rolling mill has many advantages, and environmental protection and energy saving are the biggest advantages.

This process has good pretreatment effect, little damage to fiber, high quality of fabric and soft handle, which can significantly improve dye coloring rate, and reduce the two adjustment caused by chromatic aberration, which greatly reduces the burden of sewage treatment, is conducive to the protection of ecological environment, and also has the characteristics of high production efficiency, low labor intensity, water saving, electricity saving and so on.

It is in view of its advantages in environmental protection and energy saving, and many experts and technicians from Shanghai's more than 30 years of experience in designing and manufacturing MH552 type uniform rolling mill have developed a new product, "synergy" uniform rolling mill, and have won the national patent in the past few years in Shanghai.

The joint rolling mill consists of horizontal, vertical, diagonal rolling mill, vertical rolling mill and medium roll three roller mill.

The difference of rolling ratio between left, right and right rollers of rolling rollers is less than 2%, which can fully meet the requirement of uniformity of dyeing mill.

Among them, "the application and energy saving of the high efficiency rolling mill of the middle roller" was included in the fifth batch of advanced technologies recommended by the China dyeing and printing industry association.

At present, there are widespread uneven rolling and high rolling rate in special wide strip rolling mills in China.

In view of this situation, cheerful Home Textile Co., Ltd., Lok Qi Textile Group, Qingdao Phoenix printing and dyeing Co., Ltd., Shanghai Wang Hua Warren printing and dyeing Co., Ltd. have worked on the old machine in the front roller rolling mill, the mercerizing machine, the pad dyeing machine, the heavy rolling mill and the front roller mill.

Through the pformation of rolling stock, it can effectively improve the efficiency of rolling liquid, improve product quality, and achieve remarkable energy saving and environmental protection effect with less investment.

In recent years, through continuous innovation in research and development and technology upgrading, Shanghai synergy has achieved many domestic advanced printing and dyeing equipment localization, and the roller is one of them.

The middle roll is an effective rolling machine for improving the uniformity and rolling efficiency of rolling mill liquid, which can achieve significant energy saving effect with less investment.

The performance is at the top level of the world, especially the technology and service of the old machine pformation, which is rare at home and abroad.

Technology of intermediate support roller catching up with international

Reporter: at present, what is the market situation of the joint rolling mill?

Jiang Xiaofeng: with the increasing pressure on environmental protection of printing and dyeing enterprises in recent years, enterprises are paying more and more attention to environmental protection work from the aspects of equipment.

The pformation of rolling stock is a key link, and also a link of small investment and quick results.

Through the actual use of the measurement, if the rolling mill in front of the drying machine, such as the middle roll rolling mill instead of the ordinary roll mill, the speed can be increased by more than 12%, the medium thick fabric can be increased by more than 15%, and the energy saving effect of the extra wide fabric is more obvious.

In the old machine pformation, the synergy special rolling mill can effectively improve vehicle speed and reduce energy consumption, and the rolling rate is even more, which is very popular with enterprises.

The company can design various types of gate and line pressure medium roll bearings for special applications, such as the application of wide width non-woven single side low liquid rolling technology.

At present, in addition to the pformation of more than 20 old rolling cars for home textiles, the customers of Shandong, Qingdao, Phoenix, Nantong, Futian and Fujian have further cooperation.

Reporter: what are the advantages of the joint rolling mill?

Jiang Xiaofeng: the joint rolling mill adopts the rollers, and the two bearings are placed inside the roller.

The pressure system of the rolling cylinder is passed to the roller through the moving roller and the bearing to minimize the bending of the roller surface. Only the 1/20 of the ordinary roller does not require the bending compensation of the hydraulic roller, and the difference between the left, middle and right rolling rate is less than 2%, which can completely meet the requirement of the uniformity of the dyeing mill.

Energy saving is the core competitiveness of the joint vehicle.

The MH552-320 rolling mill saves 5KW per hour and saves 30 thousand kilowatt hours a year.

Compared with the rolling rate of ordinary rolling stock, it can reduce 10 ~ 15% and save energy.

Compared with the hydraulic pressure uniform rolling mill, the friction and power consumption of the radial and axial sealing mechanism inside the hydraulic pressure uniform roll is saved, and the energy consumption of the pumping station of the hydraulic system is saved.

In addition, the synergy rolling mill is easy to operate and simple to maintain.

The unique method and formula of rubber coating on the surface of the roller, and the characteristics of uniform force all over the place make the rubber pressure controlled within the allowable pressure range of rubber, and the service life of rubber is longer than that of ordinary roller rubber.

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The joint rolling mill is divided into rolling mill, rolling mill and three roller rolling mill. The structure and design can meet the requirements of modern production technology.

The AMT551 type two roller vertical rolling mill is a device for plain rolling of pure cotton, chemical fiber and its blended fabric after washing. The roll pressure is high, which can reach 400N/cm, and the even rolling rate is more uniform, making the rolling car more efficient.

In the flat width and width continuous processing machine, several AMT551 type two roller vertical rolling mill are suitable to replace the original small rolling mill, which can effectively improve the washing effect and achieve the goal of water saving and energy saving.

The three roll rolling mill of the middle roll, which is developed by comman, is an innovative product with international advanced technology.

The heavy rolling mill using ordinary rollers, the structure of the rollers makes the pressure between the rolls bigger and the middle deflection of the rolls bigger.

The middle roller rolling mill can solve these problems effectively.

Through the special structure, technical performance and principle, the rolling of the extra wide heavy heavy rolling mill will not affect the general phenomenon of the combined locomotive speed. Using the middle roller to pform the large diameter ordinary roll can reduce the rolling rate by more than 15%, and achieve the goal of less investment and significant energy saving effect.

Constantly improving market demand

Reporter: what do you think of the future uniform rolling market?

Jiang Xiaofeng: at present, energy saving, environmental protection and high efficiency are the general trend of rolling car technology development.

The rolling stock equipment at home and abroad is developing towards environmental protection, energy conservation and consumption reduction, time saving and high efficiency, and even and stable rolling rate.

In the future, Shanghai's research and development will pay more attention to the efficiency of even rolling cars, and further optimize the process according to market demand, so as to achieve the goal of high efficiency, energy saving and environmental protection.

Reporter: what is the future development plan of Shanghai's company?

Jiang Xiaofeng: Shanghai synergy will insist on doing well in the field of uniform rolling.

Only the equipment that meets the needs of the market will have a bright future. We need to draw on the advanced technology from other countries, increase the intensity of independent innovation, constantly improve the quality of the equipment, and combine the actual situation of the domestic textile printing and dyeing enterprises, and introduce the printing and dyeing equipment which is more suitable for the actual production situation of the domestic enterprises.

Through a point to provide assistance for the development of the industry, hoping to point to the surface, for the industry's technological upgrading, equipment pformation to play a positive example role.

On the other hand, for a R & D enterprise, if we want to survive in the market, we must give full play to the important role of the intellectual property in the enterprise, and effectively protect the intellectual property rights, so as to be in the dominant position in the fierce market competition.

Otherwise, enterprises with independent intellectual property rights and constantly innovating are often eaten up and dragged by counterfeit products, so that the normal market competition will eventually be reduced to low quality, low price and super low price competition.

In the process of R & D, the company will also pay more attention to the protection of intellectual property rights, so as to ensure the interests of users and enable R & D personnel to have a better technological innovation environment.