Implementation Of "Machine Change" To Accelerate Pformation And Upgrading Of Changting'S Textile Industry To Achieve Green Development

Recently, Fujian Weiyi polyamide Technology Co., Ltd. in Changting Tengfei Development Zone saw only 5 sets of TMT high-end industrial automation equipment imported from Japan, which is running steadily.

According to the director of Weiyi polyamide, the equipment has the functions of automatic cutting, gathering, high-speed spinning, stretching, winding, automatic dropping, pportation, testing, packaging and warehousing. It is an intelligent automatic pipelining system which was applied in the chemical fiber industry in China.

After being put into use, the labour force was reduced by more than 60%, and only 130 people needed to employ 130 people.

Annual revenue and cost savings are about 4 million yuan.

This is a microcosm of Changting's textile industry's implementation of "machine changing jobs" and green development.

In the 1-5 month of this year, the output value of textile and garment industry reached 3 billion 430 million yuan, an increase of 9.6%.

The textile industry is a pillar industry in Changting county. It has been included in one of the five textile and garment industrial clusters that are mainly cultivated in the province. It has already formed a relatively complete industrial chain of "textile fiber spinning, weaving, garment processing and market" and "knitting machinery - spinning, weaving, sewing, finishing, washing and ironing market".

A few days ago, there were 172 textile enterprises in the county, of which 77 were scale enterprises, with 590 thousand spindles, 590 thousand spindles and 1 million 110 thousand spindles, and 3 000 employees. The output value reached 8 billion 640 million yuan in 2017.

Facing fierce

Competition, in order to achieve high quality development, Changting textile industry resolutely implement "machine change", eliminate backward production capacity and accelerate pformation and upgrading.

In Nanxiang knitting company, there were 3000 workers in the past using hand knitting machines. After using automatic computerized flat knitting machine after technical pformation, the workers only had more than 600 people, and the production capacity increased by 5 times.

Today, the entire county knitting industry scale enterprises, all realized from hand knitting machine to automatic computer knitting machine pformation and upgrading, an automatic computerized knitting machine is equivalent to the production capacity of 20 hand knitting machines.

Changting County attaches great importance to the pformation and upgrading of the textile industry, and actively guides enterprises to accelerate the pformation of technology and equipment, adopt new technologies, new equipment and new technologies, develop new products and promote new upgrading.

For spinning enterprises, blowing carding unit is adopted.

The advanced technology such as long car, automatic winding and automatic grasping pipe has reduced the number of labor per 10000 spindles to more than 100, more than 60, more than 50 and more than 40 per 10000 spindles.

Carry out compact Siro spinning process and develop new products.

For example, the use of long spinning cars in the two phase of glory textile has reduced 10 jobs per 10000 spindles.

The weaving industry has been upgraded from rapier looms to air-jet looms, water jet looms, warp knitted fabrics, such as Tian Shou Wen Xing company has implemented warp knitting and elastic modification, which has improved the production efficiency and quality.

Located in Hetian Jinjiang (Changting) Industrial Park, Fujian billion Yuan Industrial Co., Ltd., building and operating 400 thousand spindles and multi-functional fiber blended yarn project, adopts the most advanced compact Siro Spinning Technology in China to produce RC products that are in urgent need of the market.

This year, the two phase of 100 thousand spindles is planned to produce colored spinning products.

All of them have been dyed, so the spinning process does not require dyeing and finishing, and reduces the processing and environmental pollution. It is in line with the requirements of green environmental protection, and is the development direction of textile yarn nowadays.