Who Will Spend The 10000 Yuan Prize? The Result Of The Excellent Paper Selection Of The "Remote Letter Cup" Machine Is Announced.

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Joint development

After rigorous assessment by the expert group, Feng Xueben's "optimization of setting process gain nonwovens function" was awarded the first prize by Wuxi Jiayuan Nonwovens Technology Research Institute. The Hangzhou southeast woolen dyeing and finishing Co., Ltd., Xu Fengcan's "intelligence, safety, reliability, one can not be less", Qiingdao University's Xu Weijing's "rational allocation and optimization of knitting fabric shaping effect" was awarded the two prize, and Zhejiang Sci-Tech University's Xiang Zhong's "four aspects of promoting the heat setting green" and so on 5 papers were awarded the three prize; Li Zhaorong, Chen Guowei, Li Weifeng's "flat type electric heating system efficient energy" and 7 papers were awarded the excellent prizes.

The first prize will be awarded 10000 yuan, two prize, 5000 yuan, three prize, 2000 yuan, and the best prize will receive 1000 yuan prize. All the winners will be awarded the honorary certificate.

It is understood that the award of this paper is the highest among the related activities in the industry.

The collection of papers has been popular since its launch. Experts from the industry, scholars, and technical personnel from enterprises have been actively contributing.

During the 3~10 months, the organizers strictly examined the contents of the manuscripts, selected and published 15 high-quality academic papers with practical reference and guiding significance, and published them in China textile daily, China textile daily WeChat public number and textile China online website.

Drawing and setting is an important finishing process for making fabrics into qualified products with function.

Fabric in the process of drifting, dyeing and printing, and other processes, due to external forces and chemicals, will produce the change of shape and size such as meridian elongation, uneven width and skew. It will also produce Aurora, rough handle and other problems. Through stretching and stretching finishing, it can effectively eliminate defects produced by fabric processing, and meet users' requirements for textiles.

Most types of fabrics require final finishing. Therefore, the drawing and setting machine is the key equipment in the process of textile dyeing and finishing.

Li Yi, vice president of China Textile Machinery Association, said that with the gradual upsurge of technological pformation of printing and dyeing factories, the demand for the machine will return to normal rigid level, but the demand for high-end equipment will not be reduced.

To achieve the improvement of all aspects of performance, the domestic drawing machine must have a solid foundation of academic theory.

The printing and dyeing machine technology award papers collection activities are aimed at promoting the technology improvement of home-made machine, helping printing and dyeing enterprises make full use of new technology and new equipment, improving product quality and product added value, and finding effective solutions for quality fluctuations.

Wang Zhi, an expert of the jury and expert technical committee of the China Knit Industry Association, told reporters that the 15 papers were well integrated with the development trend of the intelligent and green molding machines. They included the research and development hotspots of the heat setting equipment manufacturers, the concerns of the research institutes and equipment manufacturers, the comments on the customers' businesses, and a good generalization of the development trend of the shaping machine, which played a certain role in promoting the development of the industry.

As an exclusive sponsor of the collection of this paper, Chen Shaojun, general manager of the industrial Limited by Share Ltd, believes that the healthy development of the home-made machine requires the concerted efforts of all sectors of the industry. Although the remote industry is a young enterprise in the domestic dyeing and printing machinery industry, the company's pursuit of the machine technology is never stopped. It also hopes to share with the colleagues in the industry and downstream users in a timely manner, explore the frontier concepts of the machine technology, and create a favorable environment for development.

Collection of excellent papers of "far letter Cup" setting machine

First prize

(click to read)

Feng Xueben, author of thesis

Wuxi Jiayuan Nonwoven Technology Research Institute

Publication time August 29th China Textile News 6 edition, August 30th China Textile News WeChat public number.

The purpose of the paper is to play an increasingly important role in the field of modern textiles, which has high added value of industrial textiles.

In the field of industrial textiles, the drawing heat setting machine is mainly applied to the functional finishing of automotive carpet adhesive, bottom coating, foam coating, hotel digital printing, color wash, water washing, drying and spunbonded nonwovens.

The heat setting of the drawing strip is consistent with the temperature inside and outside the nonwoven fabric by convection heat pfer. Meanwhile, the cooling roller is used to cool the nonwoven fabric rapidly.

The cooling roller uses the heat of nonwoven fabric to improve the surface finish of the fabric, and by adjusting the gap between the two rollers, the thickness of the nonwoven fabric reaches the customer's requirement.

In the process of heat setting, the width of the nonwoven fabric is uniform and the temperature is uniform. The setting speed can be controlled according to the requirements. The oven outlet can be cooled quickly and evenly, and the heating energy consumption is as low as possible, so as to achieve the goal of reducing the cost.

Award winning speeches, drawing and setting, are important finishing processes for making fabrics into qualified products with function.

With the gradual upsurge of technological pformation in printing and dyeing factories, the demand for Pullover machine will return to normal rigid level. However, the demand for high-end equipment will not be reduced. This can be seen through the 2018 China International Textile Machinery Exhibition and ITMA Asia Exhibition held in November.

With the continuous improvement of user demand and technical indicators at home and abroad, the drawing and setting machine is gradually developing towards individuation while meeting the basic design cotton.

For example, because needle punched nonwoven materials are generally heavy, tensile strength and heat setting temperature are high, it is necessary to change the operation data of the machine in time.

In addition, with the increasingly stringent environmental requirements, users are considering how to solve the problem of environmental pollution in the field of nonwoven finishing.

The paper competition, which involves many forward-looking topics, brings many highlights to the upgrading of the industrial heat setting machine. It provides a basis for selecting non-woven and industrial textile enterprises at home and abroad.

Two prize

Xu Fengcan, author of thesis

Hangzhou southeast wool textile dyeing and finishing Co., Ltd.

Publication time July 4th China Textile News 6 edition, July 5th China Textile News WeChat public number.

At present, many domestic units have intelligent components such as R & D, production, width control devices, on-line monitoring of setting agents, etc., but there is still a big gap between the requirements for pre control of ERP and MES systems.

The vast majority of downstream user enterprises hope that the manufacturers can set up research institutes and joint development with intelligent component enterprises, printing and dyeing enterprises, and cooperate in depth. Under the condition of different kinds of cloth, different raw materials and different weight conditions, the unit should be heated as the basic conditions, and choose the automatic control of the temperature, speed, air volume and wind pressure of the shaping machine, so as to truly realize the intelligent operation of the shaping machine.

The award-winning speeder, as the key equipment for printing and dyeing enterprises, is suitable for the 3 major fields of woven products, knitted products and non-woven industrial textiles.

At present, the variety and quality of the drawing and setting machines on the market are uneven. The equipment level of the domestic setter still needs further improvement.

The significance of this paper's collection is that more industry insiders are concerned about the development of the technology, allowing users and equipment companies to have more communication.

From the perspective of downstream printing and dyeing enterprises, we can put forward some requirements or suggestions for the quality of domestic high-end setter, in order to help our country's shaping machine to build an internationally famous brand.

Xu Weijing, author of thesis

Author unit Qiingdao University

Publication time July 18th China Textile News 6 edition, July 23rd China Textile News WeChat public number.

The main purpose of this paper is to apply the heat setting machine to the processing of various knitted fabrics. The main role of the heat setting machine is to pull the width of the oven. Through the longitudinal feeding and pverse stretching of the pin chain of the heat setting machine, the shape of the fabric can be adjusted, and the longitudinal shrinkage of the fabric can be reduced.

According to the different fabric types, the configuration of the heat setting machine should be different in addition to the different process and conditions. This includes the configuration of the heat setting machine and the related unit configuration.

The rational configuration can make the drying and heat setting process of the heat setting machine simple, reasonable and energy saving, avoiding the bad phenomena caused by improper process and improving the product quality.

Award winning speeches, drawing and setting machine is one of the most commonly used equipment in dyeing and finishing plant. Besides heat setting, it also has the functions of drying, baking and so on.

Especially for knitted fabric dyeing and finishing plant is essential, because most of the knitted fabric needs to be dried through the shaping machine.

The configuration of the setting machine can make the heat setting process, drying process and baking process scientific, simple and energy-saving, and it is suggested that the configuration of the heat setting machine be diversified.

The collection activities of the setting machine are of great significance for promoting the technological progress of the heat setting machine, improving the quality of the processed products, and achieving energy saving and emission reduction.

Three prize

Xiang Zhong, author of thesis

Author unit Zhejiang Sci-Tech University

Publication time April 4th China Textile News 6 edition, April 4th China Textile News WeChat public number.

The energy consumption of heat setting accounts for more than 1/3 of the total energy consumption of the entire printing and dyeing process. However, the energy consumed by it is only about 30% of the total energy consumed in the fabric processing. Most of the heat is discharged in the form of high temperature exhaust gas, resulting in a great waste of energy.

In order to meet the requirements of sustainable development of textile industry, we must increase investment in green manufacturing and intelligent manufacturing, do well in the development of energy and quality optimal control system, develop the optimal design model of air duct and nozzle layout, strengthen the research of waste heat recovery and treatment technology, and strengthen the research of communication standardization construction and cloud manufacturing technology in 4 aspects.

This event provides a good platform for the discussion and communication of the process and equipment technology. It also summarizes the existing low energy consumption and low emission technologies while popularizing the basic knowledge of setting up the technology, and points out the technical bottlenecks and tackling problems facing the development of the shaping technology toward intellectualization, greening and standardization.

It is hoped that through this activity, both manufacturers of heat setting equipment, scientific research units and equipment matching providers will have their own profits.

It is hoped that China textile daily can continue to organize similar activities in the textile field, and comprehensively upgrade the level of China's textile technology.

Ding Bojun and Bai Yuxuan

Author Yuan Xin Industrial Limited by Share Ltd

Publication time April 18th China Textile News 6 edition, April 18th China Textile News WeChat public number.

The application of the filter self cleaning system of the shaping machine can ensure the cleaning of the filter net, avoid the phenomenon of blocking the net, reduce the hidden danger of the fire hazard of the machine, improve the output, ensure the quality stability, reduce the height of the drying room, cancel the opening of the drying box of all the pulling filter screens, and increase the energy consumption of a large extent; at the same time, because of the automatic cleaning function, the workload of the operator is reduced.

Therefore, the application of this technology has played a positive role in printing and dyeing enterprises to reduce fire hazards, improve product stability, reduce energy consumption and improve automation level.

Winning speech is the last process of printing and dyeing process, which affects and determines the quality and performance of products to a large extent.

How to prevent the fire of the machine is always the focus of the printing and dyeing enterprises.

The application of the self cleaning system of the shaping machine screen is an important way to reduce the hidden danger of the fire hazard of the machine.

Through this paper competition, more users are able to understand this technology, expand the industry influence of filter self cleaning system, provide positive energy for the development of the industry, and contribute our own strength to the healthy development of the domestic printing and dyeing industry.

Zhao Wanqiang, author of thesis

Author Hangzhou Kaiyuan Computer Technology Co., Ltd.

Publication time May 9th China Textile News 6 edition, May 9th China Textile News WeChat public number.

The main purpose of the paper is based on the digital online monitoring system of the stereotyping machine constructed by OPC UA. It can be compatible with the different manufacturers' equipment and the communication interfaces and protocols of the new and old equipment, and break the current situation of the information isolated island of the printing and dyeing workshop's workshop, and realize the real-time monitoring, fault alarm, fault diagnosis and remote control of the machine, providing a solid foundation for the construction of the digital workshop of the printing and dyeing enterprise, and integrating the enterprise's decision-making management level, production execution layer and the operation level of the equipment, so as to improve the intelligent manufacturing level of the enterprise.

The award-winning speech implementation of the textile printing and dyeing enterprise information system is the foundation for printing and dyeing enterprises to enhance their core competitiveness and realize intelligent manufacturing.

The contest of collecting papers with the theme of "setting up machine" has passed on to the user enterprises in good time.

Communication on this open platform will not only promote our research and development, but also guide users who need solutions. This is a very meaningful activity.

Amendment standards to improve the setting machine level

Li Ruifen, author of thesis

National Technical Committee for standardization of textile machinery and accessories

Publication time June 20th China Textile News 6 edition, June 21st China Textile News WeChat public number.

The revision of the industry standard of single layer drawing machine is in line with the requirements of the textile industry "13th Five-Year" outline of scientific and technological progress. It lays emphasis on formulating standards for textile machinery and equipment as well as resource conservation and comprehensive utilization in line with industrial development. It is in line with the formulation of a number of important standards that meet market demand and integrate with international markets, enhance the international influence of our standards, and set up a standard system that is compatible with the development level of China's textile technology and industry.

Award-winning speech, this paper collection activity is of great significance, the combination of theory and practice, simple articles, and series of reports are very friendly to potential customers who are not familiar with the technology or purchase intention.

The content of the paper is consistent with the current policy of energy saving and emission reduction, so that enterprises, hosts, parts, standards and other related enterprises have the chance to make voice, and systematic reporting is more authoritative and practical.

In particular, the introduction of new technology through authoritative channels makes it easier for users to understand and accept.

Author Shaoyang Textile Machinery Co., Ltd.

Publication time September 12th China Textile News 8 edition, September 11th China Textile News WeChat public number.

Digital technology is increasingly applied to the field of electrical automatic control, and gradually integrates power drag, sensor technology and digital technology into one.

Overall, the electrical control of the shaping machine is no longer simply to meet the requirements of processing and production, but to the development of highly automated, intelligent, group control and remote.

The Internet is used to connect the manufacturer with the machine used by the manufacturer, and realize remote diagnosis and program upgrading through alarm data and live video analysis.

The application of digital technology in the electrical control of the shaping machine is a hot topic in the research field of the industry. Its technical theoretical support needs to be released through authoritative channels.

This event has published many valuable papers, which can be used by colleagues to learn from, understand the current situation and development direction of the industry, help improve the machinery manufacturing, machine use and textile technology level of the entire textile industry, and contribute to the development of the textile industry.

It is hoped that similar activities can be held in the industry.

Excellence Award

Flat plate electric heating system is efficient and energy saving.

Author Li Zhaorong, Chen Guowei, Li Weifeng

Author Wuxi Guo Rui heat control electric Co., Ltd.

Publication time March 21st China Textile News 6 edition, March 21st China Textile News WeChat public number.

The flat-panel far-infrared heating method has obvious direct economic benefits for energy saving and emission reduction.

The advantages of this heating system are mainly embodied in 3 aspects.

First, the plane heating, the entire heating surface is the windward side, no heat pfer dead angle, so the heat pfer efficiency is high.

Two, because of the plane characteristics of the structure itself, there will be no difference in surface temperature between heat exchangers, and it can be completely heat exchanged.

The three is to further enhance the efficiency of heat exchange. Guo Rui thermal control imported graphene as far-infrared surface coating. The specific surface area of graphene is used to enhance the heat pfer efficiency, and the far-infrared radiation is used to radiate the temperature of the humidity air, and further enhance the thermal efficiency.

Improving the bearing rail life by improving the guide rail

Zhang Cainan and Zhou Yan

Author Jiangsu little sun Machinery Technology Co., Ltd.

Publication time May 23rd China Textile News 6 edition, May 24th China Textile News WeChat public number.

The guide of heat setting machine is the key part of the heat setting machine.

When the head rail head is improved, on the one hand, the distance between the two bearings in the passive sprocket increases, which can accommodate more grease. The distance between the bearing and the head of the head rail is smaller, and the grease is not easy to fall out. Therefore, the sprocket is not easy to be damaged due to the loss of oil. On the other hand, the center line of the two bearing is in line with the center of the passive sprocket, the chain wheel has uniform force, and the bearing is not easy to damage, and at the same time, the service life of the equipment is improved.

Overall, the improved products have been successfully used by customers and have been pferred to mass production.

The use of the customer confirms that the improved product has more reliable performance and improved service life.

Gu Jinhua and Ge Zhaoyu

Changzhou Hongda Intelligent Equipment Industry Development Research Institute

Publication time June 6th China Textile News 8 edition, June 8th China Textile News WeChat public number.

The main purpose of the paper is to set the process intelligent execution system using the Internet of things technology to collect and control the parameters of the equipment and process control points in real time.

The system adopts automatic, networked and intelligent technology to collect data in real time for production process, equipment running status and process parameters. It analyzes and processes large data and artificial intelligence technology, and extracts different kinds of optimized process execution modes to help enterprises improve production efficiency, optimize production processes, and promote energy saving and emission reduction.

Some subsystems of the Intelligent Execution System of the shaping process have been put into use in the fixed equipment such as Heng Tian Li Xin men Fuji and Yuan Xin Industrial Limited by Share Ltd. It has great help to improve the success rate of production and reproducibility of production process.

Huang Beiyang, author of thesis

Author Foshan Shunde debos mechanical equipment Co., Ltd.

Publication time August 1st China Textile News 6 edition, July 31st China Textile News WeChat public number.

The main purpose of the paper is to arrange the setting process, which is one of the most important processes in the textile printing and dyeing production process, and is also one of the most important links in additives, chemical materials and energy consumption.

The application system of auxiliaries for debos setting machine adopts two patented technologies: "flying saucer type uniform liquid feeding system" and "setting machine auxiliaries imposing system". It applies to other special process models such as setting machine, pre shrinking machine, drying machine, calender and so on. It is committed to reducing the loss of auxiliaries in the process of industry and improving the efficiency of auxiliaries. Through the improvement of additives, it reduces the energy consumption in the subsequent process of the machine, improves the overall efficiency of the setter and reduces the cost.

The application system of auxiliaries for debos setting machine has increased the automation level of auxiliaries, and recovered the auxiliaries not absorbed by the cloth width, reaching the standard of zero discharge of auxiliaries.

Zhang Kai, author of thesis

Author Lu Tai textile Limited by Share Ltd

Publication time August 15th China Textile News 6 edition, August 16th China Textile News WeChat public number.

The drawing and setting process is the core process in the production and processing of yarn dyed fabric.

Functional and high added value.

The drawing and shaping machine used by Limited by Share Ltd has undergone a qualitative change in the degree of automation, the various mechanical modules and the heating medium of the drying room.

Lu Tai textile has built up the automatic batching system of the Department.

The establishment of automatic batching platform brings 4 advantages to the production of enterprises: first, to realize the full automation of batching and feeding in the internal drawing machine; two, to reduce the frequency of manual batching errors, to improve the utilization rate of automated infusion systems; three, to realize real-time online automatic monitoring, alarm and emergency response to the tank area; four, to reduce the additives consumption in the process of artificial batching, and to improve the working environment of employees.

Huang Wenping, author of thesis

Guangdong Maoming environmental protection Co., Ltd.

Publication time September 24th China Textile News 8 edition, September 26th China Textile News WeChat public number.

The new generation of high-voltage electrostatic waste gas treatment equipment adopts positive pressure ventilation and multi-stage dedusting and static combination mode. Compared with the traditional simple waste gas treatment equipment, the dust can be quickly removed from the exhaust gas.

Moreover, it can better reduce the discharge temperature and make the equipment run more safely.

The new generation of high-voltage electrostatic waste gas treatment equipment has innovative points such as atomization spray, dedusting and dedusting, oil-water separator, demister filtration, condensing exchanger, electrostatic precipitator, intelligent safety protection and so on.

After the treatment of high voltage electrostatic exhaust gas purification device, more than 98% of the oil mist was collected and collected by oil and water separation device, which greatly increased the collection rate of waste oil and increased the output of waste oil.

A setting machine looks different.

And craft, one day collected waste oil in 50kg~200kg.

Normal temperature water can be heated to 50 ~60 C by condenser.

Control waste gas emission and achieve cleaner production.

Liu Chun, author of thesis

Author Shaoyang Textile Machinery Co., Ltd.

Publication time October 31st China Textile News 8 edition, October 24th China Textile News WeChat public number.

The printing and dyeing fume exhaust produced by the amplitude setting machine will have a great impact on the environment.

Through electrostatic treatment process and water spray treatment process, the exhaust gas can be effectively controlled and discharged. The oil and smoke discharged into the air will be greatly reduced. It can not only achieve cleaner production, but also create certain economic benefits through the recovery of waste oil.

The treatment process is applied to the waste gas treatment of the drawing machine. No need to install the induced draft fan, make full use of the surplus air pressure of the original exhaust fan, increase the electric energy loss, effectively protect the air duct of the shaping machine, eliminate fire hazards, fully cool the flue gas, effectively recover the waste oil and produce economic benefits; and the purified exhaust gas meets the standard discharge.

The water spray treatment process has the advantages of easy operation and maintenance, low cost and low maintenance cost, and has been widely applied in the exhaust purification treatment project of the printing and dyeing industry.