Wei Qiao Textile Invested About 820 Million Yuan To Build Intelligent Integrated Production Line Of Spinning And Weaving.

Recently, Wei Qiao textile Limited by Share Ltd announced that in line with the principle of strengthening industrial upgrading, increasing the proportion of high-end products and achieving high quality development, an automatic and intelligent spinning and weaving production line is being built, so that there will be elimination, reservation and development, so as to achieve the goal of spanformation and upgrading of traditional manufacturing industry by achieving edge compression, upgrading and spanformation.

The newly built intelligent factory will realize the integration of spinning and weaving and intelligent control of the whole process. The plant plans to invest about 820 million yuan, and is expected to install equipment by the end of July 2019 and put into operation in October 2019. After the construction of the plant is completed, it can produce 15 thousand tons of high-grade compact spinning and 35 million yards of high-grade fabrics annually.

The project will adopt the measures of "Internet +", product automatic inspection, robot application, automatic spanportation tools, and energy saving equipment. The intelligent rail spanportation system of the production line has a length of 35 km. It is fully automated spanportation from the roving to the product storage, automatic packaging, and the whole process is free from any artificial direct participation. With the help of intelligent control system platform, the production line can be managed remotely by mobile phone, tablet, computer and other terminal devices, and real-time monitoring of each process and operation point can be carried out. In addition, the production line also has many functions, such as order progress warning, equipment state warning, quality early warning, environmental warning, energy consumption over warning, one button production quality report, real-time monitoring of quality data, order real-time tracking, seamless integration of ERP and other functions. All devices will realize data integration analysis.

With the completion and commissioning of the new intelligent production line, the production efficiency will be greatly improved. For example, the blowing carding system reduces the number of buckets changed by 10%. Automatic rolling, automatic joint and automatic cotton roll are realized by the automatic rolling and combing automation system. The intelligent automatic track system can achieve 3 minutes of doffing and parking, the success rate of doffing, the success rate of replacement of empty pipes, and the power of generating raw silk close to 100%. The 1824 spindles ultra long spinning frame is used for spinning. The AGV barrel conveying system realizes the automatic conveying of the cylinders, and the accuracy of the automatic positioning system is achieved. The automatic weight monitoring system equipped with the parallel processes can significantly improve the weight unevenness and the level of sliver, and the loom insertion rate is 2565 times / minute. These data, representing the leading industry level, reflect the new kinetic energy generated by Wei Qiao textile technology.

After the completion of the intelligent spinning and weaving integrated workshop, the number of workers in the production line is reduced by 90% compared with the number of workers currently used in the same scale production line. It can reduce workers' labor intensity, reduce labor costs, and improve product quality, so that the company's competitiveness in the textile industry will be greatly enhanced, so as to achieve high quality development and promote overall industrial upgrading.

In the 20 years of development practice of enterprises, Wei Qiao textile has insisted on innovation as the first power to lead the development of enterprises, and placed innovation in the core position of the overall development of enterprises. Through the constant innovation of intensive management and management mechanism, Wei Qiao has formed a unique style of enterprise management innovation management mode. The consumption index of Wei Qiao textile industry is at a low level in the industry, so that enterprises have maintained low cost and high quality development advantages. Next, the company will continue to take the initiative to practice, strengthen cooperation with research institutes, increase technology research and development, continuously upgrade industrial upgrading, and enhance the level of intelligent branch plants. Through the process reengineering, work method innovation and management mode innovation, we will jointly promote the textile industry towards green, low carbon, digital, intelligent and other directions, and make new contributions to the construction of textile power.