Science And Technology Innovation Momentum, 9 Big Coffee Sharing Latest Clothing Technology Applications

In November 22nd, the Fifth China garment science and technology development conference entered the second day. After 5 industry experts yesterday shared the cutting-edge technology in the clothing industry, today 9 other industries, big coffee, brought the latest hi-tech clothing technology to the industry, so that the delegates could refresh themselves.

Consultant of China Fashion Association Jiang Heng Jie Executive vice president of China Apparel Association Yang Jin Chun Donghua University, Professor, deputy head of China Fashion Intelligent Manufacturing Alliance expert group. Wen Li Sheng Chief engineer of China textile construction and Planning Institute Zhang Jie Secretary General of China Sewing Machinery Association Chen Ji And other leaders attended the project director of science and Technology Department of China clothing association. Han Jing Chair the meeting.

A new round of technological revolution and industrial transformation marked by highly automated, informationalized and networked intelligent manufacturing is changing the production mode, development mode and industrial ecology of garment industry with unprecedented breadth and depth. Scientific and technological innovation is becoming the core driving force of the garment industry towards high quality development. As Sun Ruizhe, President of the China Textile Industry Federation, said in his speech yesterday, "the textile industry is the only industry that has undergone four industrial revolutions. In the fourth industrial revolution, how to transform the textile industry and set an example for the world."

Photo: Han Jing, director of science and Technology Department of China clothing association, presided over the meeting.

Speaker: Professor Gu Xinjian, vice chairman of intelligent manufacturing Specialized Committee, Zhejiang University.

Topic: intelligent manufacturing and garment mass customization

Gu Xinjian talked about the block chain, to ensure the safety of big data, we need to use block chain technology, and big data is the core. First, we need to understand the needs of users in the mass customization of clothing, and we must quickly respond to the production process, coordinate production and provide community service. The main methods of mass customization include product innovation technology, digital intelligence technology and management modernization technology. The technology of product innovation should pay attention to fashion style, modularization of garment structure, novelty of fabric, precision of user demand and standardization of production process. Digital intelligence technology should pay attention to equipment digitalization, design information, information integration, user interaction and manufacturing intelligence. To manage modern technology, we should pay attention to lean production, agile manufacturing, flat organizational structure, specialization and coordination, and transparent and fair cooperation environment.

Speaker: founder and CEO Jiang Yahong of Beijing excellent Fashion Technology Co., Ltd.

Topic: application status and future of 3D holographic technology in new clothing retailing

"To keep up with the times is to kill itself." Jiang Yahong believes that the world has entered the era of digital economy. The core technologies are 5G, AR/VR, block chain, AI, and so on, which contains new business and new wealth. The essence of digital economy is digitization, and the core of garment digitization is 3D holographic technology. 3D technology has been applied in apparel retailing. It began trial in the United States in 2010. The fitting experience is getting better and better, and will soon be widely used. 3D holographic technology can realize remote fitting, personalized customization and personal era. Garment Retailing will undergo revolutionary changes. How can we keep up with the times and not destroy ourselves? Jiang Yahong said, invest in the future, explore and innovate.

Speaker: Sun Jun, senior business consultant of Rick systems (Shanghai) Ltd.

Topic: the future of the tailoring room

There are four modes of production applicable to any production: mass production is suitable for mass production of standardized products to meet the needs of economies of scale; mass production enables enterprises to provide personalized products with standard options in the condition of maintaining a certain production volume; flexible production can enable enterprises to adapt to multiple varieties and small batch production; on-demand production can be initiated when consumers are personalized or customized to order products. In either case, cost and timeliness are the key. The activities of fabric cost calculation and procurement create bottlenecks and delays in the fashion industry, and Rick launches two cloud applications for fashion manufacturers to help them make better development decisions and offer competitive bids and fabric orders. Quick Estimate provides cloud computing for the product development team of the manufacturer to achieve real-time fabric consumption calculation and accurate profit forecast. Quick Nest provides cloud computing for manufacturers' cost accounting, procurement and production teams to achieve fast and accurate bidding. Sun Jun also proposed the 4 principles based on Rick's room, that is, digitalization process, simplification of operation and expansion of control.

Speaker: Shanghai products, Zhou Tao, deputy general manager of Mdt InfoTech Ltd

Topic: China apparel rapid reverse supply chain collaboration platform solution

Zhou Tao talked about 5G. He thought that with the help of 5G's large bandwidth, low delay and high reliability, the workshop could achieve high-density industrial data acquisition, AGV cloud side collaboration, 5G low latency mechanical arm, 5G-AR design and training. Build a wireless workshop based on 5G to solve the problem of unstable signal in traditional workshop, limited access number and insufficient bandwidth. At present, 5G industrial data acquisition and AGV cloud edge collaboration have been verified by the pilot project. AGV is connected to 5G network and cloud to realize AGV cross regional cooperative scheduling. In the future, 5G mechanical arm and 5G+AR application will help to achieve flexible production and improve production efficiency. Due to insufficient funds, weak information base and lack of talents, small and medium enterprises, which account for a large proportion of China's garment enterprises, are hard to integrate into the wave of intelligent development. The breakthrough point of clothing SMEs is to establish a garment rapid reverse supply chain collaborative management platform, with the system as the carrier, to promote the establishment of digital management, to respond to market changes and the development of the industry, and respond quickly to demand. We should formulate clear and innovative management system, provide sufficient resources and talents support, establish a scientific and complete management system, achieve real lean management, change our mode of thinking, adhere to people-oriented, increase investment in talents, attach importance to the cultivation of enterprise culture and enterprise spirit, break the limitations of thinking, have a broader vision, and cultivate flexible coping ability to market changes.

Speaker: YOUNGOR fashion manufacturing Co., Ltd. intelligent manufacturing commander Xu Shili

Topic: how to do intelligent clothing manufacturing well

YOUNGOR has been established since 1979 for 40 years. The accumulation of decades has given the factory a solid foundation for doing a good job in the intelligent factory. The foundation is the stable and highly skilled staff, the advanced production technology, the excellent production management team and the perfect lean production management. On this basis, we should focus on the guidelines of standardization, automation, digitalization and intellectualization to integrate intelligence and intelligence. Intelligent manufacturing is a system engineering. Any innovation and improvement in engineering can be difficult. We need to overcome it. Xu Shili talked about 4 points about Intelligent Manufacturing: first, intelligent manufacturing is the top priority project; intelligent manufacturing is a large input and risk; two, the top-level design of the whole system and the best refinement of the whole system; three, it is a long-term job for an enterprise to have its own strong intelligent manufacturing team; and the four is to find a strong and experienced cooperation team to help us do well in the construction work.

Speaker: Shenzhen CEO Yin Jinguo Technology Co., Ltd.

Topic: smart technology driven clothing flexible production

In Yin Jinguo's view, "we cannot solve the current problems in the current way." At present, enterprises are faced with the confusion of small orders, poor staff skills and unstable employees. To change this situation, we should start with the transformation of production mode, and the foundation is digital transformation. That is, the transformation of organizational mode based on digitalization, from the production according to the administrative organization to the production according to the demand. The goal of the enterprise is to become a super machine, forming multiple mixed production, production closed loop control, using group technology, dynamic production line balance, and achieving maximum efficiency of employees. It is necessary to form suspension bridges, MES control, process push, color separation, on-demand scheduling.

Speaker: Zhang Yuan, general manager of flexible application department of Beijing science and Technology Co., Ltd.

Title: Robot technology enabling garment manufacturing upgrading

Zhang Yuan introduced the scale and current situation of China's sewing machinery market. The annual output of China's sewing machinery accounts for about 70% of the world's total, and its products are exported to more than 170 countries and regions in the world. But with low added value, the export price of household and industrial sewing machines is about 2.5 times and 6.8 times that of Japan. China's sewing machinery is "big but not strong", "intelligent, Internet +" is the general trend. Industrial robots have great advantages: high flexibility, small batch customization, flexible production, low cost, high efficiency, machine substitution, and flexible automatic sewing workstation based on robot is the core module of intelligent factory. The establishment of flexible application division is different from the traditional integrated technology team. It will set up an innovative application system integrating engineering technology, science and technology and basic research. The company has launched the Luo Shi XB7XL robot, with the sewing machine and the sewing machine, to complete the two kinds of thin material's slicing, grasping and merging, and to cooperate with the sewing machine for automatic sewing and automatic stacking. The company also introduced the robot multi-layer thick flexible package suture body and sleeve koff robot flexible machining center, using ROKAE-XB7 robot to cooperate with an operator to complete the shirt sleeve koff's automatic ironing, open wire sewing, buttons and keyhole, and loading and unloading processes.

Speaker: Guan Rui, founder and general manager of Wuxi Kai Shi Lian Software Technology Co., Ltd.

Title: Exploration and innovation of RFID digitalization in garment industry

Guan Rui believes that the era of intelligent commerce has begun. Clothing RFID technology has three major upgrades: "electronic barcode" RFID technology, in the future, it can replace the current bar code technology, give every piece of clothing an electronic ID card, upgrade the traditional label to an electronic tag, and upgrade intelligently; data acquisition equipment has been upgraded and integrated; the basic hardware (OS) and software system have changed. Why RFID? "Smart commerce" has 3 characteristics: "all the products are digitalized," data and core businesses are all "on-line". RFID technology is the only one that can take account of the accuracy and efficiency of data. Kai Shi Chi Lian has been working in the deep tillage industry for 7 years, and has signed 110 RFID customers. In 2018 alone, the number of garments scanned by China's equipment was more than 180 million times, about about 7000000 boxes, which saved more than 370 days for the Chinese garment industry, which is equivalent to 1 years of speeding up the whole industry.

Speaker: Huang Pan, manager of Zhejiang Intelligent Technology Co., Ltd.

Title: Equipment interconnection and data application based on intelligent suspension system in clothing intelligent manufacturing

Huang Pan introduced the status quo of intelligent manufacturing, the hanging system of 3 industries, the interconnection of hanging systems under 4 industries, and the application of data based on Intelligent hanging system. He said that the hanging system is also undergoing transformation: management transformation has achieved from cutting to sewing, and then finishing until the warehouse delivery to achieve the whole process of intelligent transportation. The production mode and efficiency transformation are realized according to the auxiliary software automatic planning roadmap, the unique missing diversion scheme, and the realization of multi-component joint production. The change of cost control brings the data in production to the decision-makers of the company in real time, providing accurate basis for the adjustment of production mode and achieving the best control of cost. The transformation of quality qualification rate, intelligent preparation can check the designated process and review, the product pass rate can be increased to more than 99%. To meet the needs of diversified market, the system realizes a single person version and realizes customized customization.

Delegates also visited the product exhibition hall and intelligent manufacturing workshop of YISHION Group Co., Ltd.

"China Garment Technology Development Conference" is a large-scale industrial platform, which is located in the "clothing industry technology exchange and technology extension" sponsored by China Apparel Association. It includes new process innovation, new technology application, new materials and new models. It is held every two years, and the Sixth China garment development conference is expected to be held in 2021. We welcome all the scientific and technological personnel in the clothing industry related research institutes, universities and enterprises, and continue to pay attention to the official WeChat public numbers of China Apparel Association.