Fabric Industry Informatization: Acceleration Or Slow Motion?
"P" in the "fast fashion" fashionable today, the information brought about by the speed of the sense of temptation is not small.
But in the process of concrete practice, enterprises will have a lot of problems beyond expectations.
Some enterprises have underestimated the risk of information construction, and think that information is a panacea for all kinds of things. Originally, they wanted to catch up with the "express train" of information technology.
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< p > < strong > what is the fetter of the footsteps? < /strong > /p >
At present, China's < a href= "http://www.91se91.com/news/index_c.asp" > textile and garment industry < /a > has a weak information foundation and a low level of application, especially in the two aspects of software application and talent base. There are still big deficiencies in P.
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< p > enterprise informatization mainly concentrates on a relatively elementary level. Even if it is used, it is also fragmented, which does not integrate information, and does not maximize the potential of informatization.
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Textile enterprises do not need a common ERP product that any industry can use, but a professional ERP software product that needs to be adapted to the industry. P
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< p > < strong > system can not completely solve the problem < /strong > < /p >.
< p > < strong > federal Sanhe (Fujian) Limited by Share Ltd chairman Lin Rongyin < /strong > /p >
The information management system used by enterprises before the < p > can not be applied to production very well.
There are some thorny problems that can not be solved, and even the problem of system autonomy.
The traditional textile industry should be more involved in information products.
At present, the informatization level of China's textile enterprises is not high enough, and there is a certain gap between enterprises.
I think that information construction will help enterprises to reduce employment and improve the quality and efficiency of office automation management, but what we need to face now is how to cut into the information products and how to integrate them into every link of enterprise production.
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< p > < strong > data is difficult to store and continue to use < /strong > < /p >.
< p > < strong > Dai Xiaoyuan, chairman of Wuxi Tian Jia Textile Co., Ltd. < /strong > < /p >
< p > Mastery of market data and information will greatly affect the profit margin of enterprises. The storage and accumulation of outdated data in the production process of enterprises is a very valuable asset.
The enterprise has encountered the product information that the customer needs 5 years ago to develop for the enterprise, but because of the long time, the data collation is partly lost, plus the personnel changes in the enterprise, and so on, it is difficult to restore the information information of that year. These problems make the enterprise very worried.
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< p > < strong > data processing is not professional < /strong > < /p >
< p > < strong > Gu Zhongwei, President of Wuxi Connaught Textile Technology Co., Ltd. < /strong > /p >
< p > in the process of enterprise product development and sales, it involves data management.
At present, the puzzlement faced by our enterprises is how to unify production, development and sales data and realize the data and information sharing platform of the entire production chain.
In addition, there is still a confusion in the production process of enterprises, that is, the pmission and linking of data and information at both ends of production and development. From a technical point of view and from a production specialization perspective, how to solve data processing problems and how to perfect the production technology and business perfectly.
Enterprises have also done a lot of data development and research, but the data processing methods developed are not very professional.
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< p > < strong > resolution < /strong > < /p >.
< p > some system functional problems require enterprises to cooperate with debugging. Only through technology can business automation be managed, and data analysis advice can be provided.
As for the enterprise structure, the information construction management system, and the work and mechanism of the subordinate departments of the enterprise, which lead to a unified specification system that is not suitable for the enterprise, it is necessary to design the system according to the actual conditions of the enterprise itself, so that it can have fully qualified system functions.
In the construction of information technology, enterprises still need to integrate with the application of information technology.
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< p > with the progress of science and technology and the intensification of market competition, the traditional manual management mode will hardly adapt to the fast-paced market demand. Most enterprises must use information technology to carry out enterprise management, which is an inevitable phenomenon.
Therefore, it can be said that enterprises need ERP management software, but do not need a generic ERP product that any industry can use. Instead, they need to adapt to the professional ERP software products of the industry.
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< p > enterprises should consider how to integrate channel management, brand management and production management standards.
Facing the pressure of operating materials, we must consider the problem of cost management and accounting.
If a product wants to have a full range of information management coverage, it is difficult to achieve from a technical point of view.
As an enterprise, we must first pay attention to whether the standardized management of enterprise production chain is unified. The enterprise should set up an information management standard in advance to assist the information technology personnel to achieve the effect; two, we must pay attention to whether the design system is in line with the functions and responsibilities of the existing business units, which is the most difficult point in the process of pushing the project; three, we must choose a truly good platform product to help the enterprises achieve the management requirements.
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< p > < strong > Where is the compass direction? < /strong > < /p >.
< p > < < > > the function and significance of enterprise informatization construction are mainly reflected in three aspects: management system, production system and service system.
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< p > enterprises first need to make an application plan for informatization, then make the project budget and select the corresponding talents according to the plan, and finally choose the suitable IT and information products.
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< p > < --EndFragment-- > strong > integrated and efficient management < /strong > /p >
< p > < strong > executive director of Fujian Longfeng Textile Technology Industrial Co., Ltd. Weng Zhi Han < /strong > /p >
< p > enterprises will spend 4 years on the existing basis to further enhance the information management of enterprises.
The industrial chain of Longfeng extends from grey cloth to clothing, and the information construction of enterprises will also be completed in several steps: first, the ERP of all factories should be linked together; it will extend to the offices where enterprises are distributed throughout the country; and then extend to the suppliers of enterprises; finally, the Alliance stores and sales outlets of enterprises will be gathered to achieve the integrated and efficient management of enterprises.
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< p > < strong > improving inter departmental collaboration < /strong > /p >
< p > < strong > Gu Zhongwei, President of Wuxi Connaught Textile Technology Co., Ltd. < /strong > /p >
< p > enterprises attach great importance to information construction. At present, special departments are responsible for ERP management of enterprises.
A Japanese customer who has established long-term cooperation with the enterprise will share the information platform with us, so that we can see the use of goods, make up the bill or return the bill every day.
The information management of enterprises is limited to internal, and will also consider developing in this area and sharing information resources with suppliers.
In the future, I will pay more attention to the collation and reservation of internal production information, and the information management of collaboration among departments.
Now, if there are any technical problems in the various workshops of the enterprises, it is necessary to take part in meetings and solve problems, which is a waste of time and energy.
If you have a good mobile electronic device and system, you can gather your opinions together in time, and put forward solutions in time, so that production can be more efficient.
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< p > < strong > rapid response > /strong > /p >
< p > < strong > Chai Fangjun, chairman of Shanghai Ding Tian Textile Co., Ltd. < /strong > /p >
< p > Ding Tian Yun uses the Internet of things technology, has established the global synchronous ERP+PDM+CRM IT system, has set up the internal laboratory synchronized with ITS (the international authoritative inspection organization and the third party notary office), has formed the core science and technology and the unique craft, becomes the intellectualized enterprise based on the 3D printing technology.
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The "P" day has lasted for nearly 8 years, and has created a complete set of global synchronous IT system. It can realize intellectualization and automation from the following aspects: accepting global trend information, designing and developing, placing orders, proofing and sales, and establishing a unique advantage of quick response to customer orders.
The response time of the company from accepting orders to product samples is only 5~7 days.
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< p > < strong > resolution < /strong > < /p >.
< p > Application of information technology can help enterprises to cope with changes in market demand flexibly and quickly.
In information technology pformation, enterprises first need to formulate information application planning, arrange a feasible plan according to the actual business needs and corresponding priorities of the enterprises, and gradually introduce information management step by step. Then, make the project budget and select the corresponding talents according to the plan, avoid the problem of talent shortage in the process of information technology pformation. Finally, we need to select suitable IT companies and information products, and pay attention to the maturity and after-sales service of products.
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< p > the enterprise's innovation ability should have the insight to the diversified market, must be good at forecasting, and should also be reflected in the aspects of production management efficiency, cost control ability, quick response ability, and market operation ability. All these must be based on informatization.
Using information technology, we will standardize, integrate, and scientifically manage R & D, production, marketing and management, strengthen the communication between horizontal departments, and integrate vertically and downstream supply chains.
The function and significance of enterprise informatization construction are mainly reflected in three aspects: management system, production system and service system.
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< p > first, in terms of management system, we first need to establish a standardized and standardized management system to improve the economic efficiency of enterprises; secondly, we must solve the problems of hard targets and soft execution systems in ISO management norms of enterprises; thirdly, we should establish a "digital neural network" system to solve the management problems caused by information lag.
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< p > Second, in terms of production system, we must first improve the authenticity and timeliness of production data; secondly, we should integrate equipment interfaces to reduce the intervention of human factors; thirdly, we can establish and improve enterprise technological databases through informatization.
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< p > Third, in terms of service system, first of all, the use of information technology to establish an enterprise exception control center; secondly, through the construction of information technology, the establishment of a leading mobile office platform; finally, the establishment of customer service platform to enhance customer service quality.
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< p > < strong > case interpretation < /strong > < /p >
< p > < strong > Dan Mao: informatization becomes an important means of solving problems for employees. < /strong > < /p >
Less than P. Before 2006, many employees of Jiangsu Dan Mao textile Limited by Share Ltd did not even have computers. Now employees have encountered problems in their work and will come to communicate with them. They want to know if there are any ways to solve these problems through means such as ERP.
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Xu Gaoyang, director of Jiangsu Dan Mao Information Center, talked about the reasons why enterprises chose to develop informatization from two aspects: first, external factors, changes in the market environment, and protection of the ecological environment; two, internal factors, production management problems and the pformation of production mode. P
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< p > he further explained that small batch, multi variety and fast delivery date are the requirements of the current customer to the enterprise, and also the direction of the enterprise's development efforts.
According to enterprise statistics, the current small enterprises accounted for less than 2000 meters, accounting for nearly 40%.
In addition, the location of Dan Mao belongs to the Taihu River Basin. The task of energy saving and emission reduction is arduous. In order to alleviate the enormous environmental pressure and make the enterprise operate sustainable development, we must reduce resource consumption and waste discharge from the source, effectively prevent pollution by scientific means and means, and achieve energy conservation and emission reduction.
Enterprises need to make the best quality products with the shortest time and the least funds in the current situation of tight human resources, high manufacturing and labor costs, and constantly eliminate all work that does not increase the value of products.
The mode of production of enterprises has also changed, from traditional large production to flexible production.
"I used to tell customers what I only do, now I want to tell customers what you need me to do and what kind of services they can provide."
In Xu Gaoyang's opinion, the realization of service production by means of information management is the goal of enterprises.
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< p > according to Xu Gaoyang, < a href= "http://www.91se91.com/news/index_c.asp" > Dan Mao enterprise < /a > main contents of production informatization, DMAPS advanced planning and scheduling system, DMMES workshop execution system, DMERP enterprise resource planning system.
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< p > DMMES workshop execution system involves the technical application: applying RFID technology to fabric production; realizing energy consumption control by using Internet of things technology; standard data acquisition interface: collecting data of speed, temperature, humidity and switch quantity through standard data acquisition interface.
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The background of the implementation of < p > < --EndFragment-- > DMERP project is that there are many production links, complex production management, and no traditional management mode. There are many problems in process management, quality management, sales management, inventory management, cost management and so on. The output and quality of enterprise products are low, and the customer satisfaction is not high. Management decides to set the system goals, plan the functions of the system, and formulate the implementation routes according to the existing problems and considering the needs of the production and operation process of enterprises comprehensively.
Xu Gaoyang also made a further analysis of the implementation effect of DMERP.
The input and use of some modules of ERP enterprise resource planning system enable enterprises to provide comprehensive business management information for enterprises in terms of logistics, capital flow and information flow turnover process; the system helps enterprises integrate upstream and downstream resources; warehouse management tends to be modernized, and supply chain management is more smoothly; the quality management of raw materials and finished products is improved; customer trust is improved; cost management is more scientific; and enterprise resource sharing is improved.
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< p > < strong > comment < /strong > < /p >
< p > as an old wool textile enterprise, in recent years, the achievements of Jiangsu Dan Mao in the pformation of information technology are obvious to all.
A large amount of input in information technology has not only increased the efficiency of production, but also, to a certain extent, has changed the way of thinking and methods of employees.
When confronted with problems in the actual work, the enterprise union first thought of using information technology to solve it, which is an important reason for the continuous development of enterprise informatization construction.
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< p > < strong > Xu Rong: informatization creates value for enterprises and customers < /strong > /p >
Huang Guanhua, executive director of P, seems to introduce the concept of service into the manufacturing industry, not just on the surface of "more smiles and more sweet voices", but rather to provide value for their customers.
Among them, "value" includes: saving customers' time, cooperation more efficiently, and maximizing economic benefits.
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Less than P, the VFM system introduced by Xu Rong in 2010 is the embodiment of the service value respected by enterprises.
In the past, before customers placed orders, they had to put forward amendments after seeing and touching the cloth. After the proofing of the fabric enterprises, the order could be confirmed repeatedly, and the VFM system was to simplify the process.
Customers can login to the system and search for hundreds of thousands of samples according to their own requirements. The keywords can even be specific to a certain style, "low-key luxury", "80s" and so on. The fabric retrieved has clear information. Customers can communicate directly with the online customer service personnel to modify the details. Once confirmed, the fabric samples can be delivered within a week.
And all orders can be monitored online, the process of testing and production at a glance.
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< p > Xu Rong Group has invested in IT technology for a long time in the pformation of manufacturing service industry.
At present, they import the VFM (value based popular marketing service platform) system into the bar code scanning sampling system, and cooperate with the cooperative platform to provide the most accurate and real-time fabric information feedback for customers.
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< p > this process is time-consuming and exhausting. Customers can not quickly and accurately know the detailed information of the selected fabric after the sample selection, and delay the decision time. Marketers need to manually or semi automatically record the fabric information, which takes several hours to several days, the process is complex and error prone, and the service efficiency is reduced. This situation needs to be improved.
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< p > according to Huang Guanhua, executive director of the Xu Rong Group, the application of VFM system is devoted to optimizing this mode. The system is divided into two parts: the cooperation platform and the terminal bar code scanner.
The collaborative collaboration platform is a data system developed by Xu Rong Group, which contains thousands of kinds of fabric specifications, ingredients, test reports and other detailed information. It also contains the most popular information of the forefront of the quarter, which is carefully constructed by Xu Rong business team, and it can be understood in all directions through search, video and so on.
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< p > Terminal < a href= "http://www.91se91.com/news/index_c.asp" > bar code < /a > scanner, like mobile phone, easy to carry, easy to operate, customers can hold the scanner, just like shopping in the supermarket, random samples are selected and scanned to complete the sample selection. The information of the selected samples will be stored in the scanner according to the order selected by customers.
Through the connection of scanner and computer equipment, the information in the scanner can be connected to the Xu Rong cooperative platform. It can instantly view and print the information of customer selection, and can directly downline the sample order to the factory end when the customer confirms correctly.
The whole process takes only a few minutes, from the look, the sample, the confirmation, until the next step is completed. It avoids the artificial operation errors and realizes the zero time difference operation of the product supply and marketing supply chain.
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< p > < strong > comment < /strong > < /p >
< p > in the information construction of the Xu Rong Group, how to realize the customer value has become the aim of the enterprise.
In recent years, enterprises have opened up a unique information path, enabling customers to choose products on the website of enterprises, and monitor the production status of orders in real time. At the same time, bar code management is implemented to achieve meticulous management.
The efficient management of enterprises has promoted the pformation from manufacturing to manufacturing service industry.
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