Red Collar Group: A Living Factory

In October 16, 2014, American guest David Chon ordered a suit dress through American dealers. On the same day, British guest Rory McGouran also ordered a formal dress in a British dealer's store.

This is the first time that David has made a custom suit, so he made an appointment with the volume division to arrive at the body at noon. The whole volume process took 5 minutes, and the data of 19 parts, including the total shoulder width, the middle waist position and the upper arm circumference, were collected.

The platform's data system shows that this is the second time that Rory has customized a suit in the red collar system. The red collar data system has already saved a complete set of Rory data files. All the size and size of his body need not be automatically generated.

The two guests need to choose more than 10 styles such as face pattern, color, shoulder type, barge head, chest pocket and so on, and book the details of their favorite materials, embroidery and fabric labels, and then complete the order. Their customized data and detail requirements are placed on the order platform of the red collar at the moment of placing the order.

Because of the time difference, the data of the two guests appeared on the red collar platform on the morning of Beijing time in the morning of October 17th. The workers in the red collar factory are no longer in office hours, but the red collar data system will automatically arrange 19 data automatically.

The red collar production plant is more like a computer driven organism. Each worker has a computer identification terminal in front of his work station.

Before the red collar workers went to work in October 17th, the data of David and Rory also completed the automatic calculation and edition matching through the automatic plate making system of the red collar factory.

Wang Juan is in charge of the first process of the factory production process. She needs to observe the order changes in real time, check the more than 50 customization details in each order, and then each guest of David and Rory can input the fabric, embroidery, button quantity, button number, buttonhole color and line number separately to an electronic label.

According to Zhao Jing, manager of the administrative reception center, the electronic tag uses the radio frequency technology of RFID to record all the order data on the magnetic card. Each electronic magnetic card is backed by customers with unique requirements.

After completing the version matching, the red collar data system will automatically pmit the information to the cloth department. According to the ratio of the length to width of the fabric, the most economical cloth cutting and arranging method can be calculated.

According to the fabric needs of the clothes displayed on the terminal, Zhang Jun only needs to put their predetermined materials on the cutting bed. Click confirm that the machine bed will be automatically clipped by laser positioning.

After the tailoring, Mr. Zhang will clip the different sizes of fabrics and linings on the hangings above the workshop, and the electronic tags attached to customer information will also be linked to these fabrics.

The fabric chosen by David is a blue blue suede British fabric Scabal 's, which has a blue background cartoon pattern, while Rory uses dark grey Italy fabric Piana Loro, and the lining is orthodox grey. Two people's material also starts to flow automatically between 400 different sized processes.

Before receiving the clothes, each worker needs to scan the electronic tags they wear, and do different processing according to the process standards and data displayed on the terminals such as pockets, sleeves, embroidery, etc., but each terminal has only the data needed in the respective duties, and the irrelevant data are automatically shielded by the system.

Zhong Yunfang's job is to do the Cufflinks sewing. When David's clothes flow to her, he swipe card shows that he has ordered purple eyeliner, 6 hidden blue cufflinks, Rory requires black eyeliner, and four black cufflinks.

Above Zhong Yunfang's work place, there are 7 rows of stitches and 15 rows of stitches of different colors. Each time she needs to change the thread according to the different colors of the guests.

Zhou Ying's embroidery is also the most interesting part of the factory. The red collar custom made suit can be embroidered in the fixed position of the chest, such as the position of the chest, cuffs, collar and so on. Usually the guests will choose to retain the fabric brand on the left chest position while the right side will stab the desired word or pattern.

At Zhou Ying's terminal, David wanted to stab "David&Tina 09-05-11" in the right breast position, while Rory was scheduled to stab "In God We Trust".

Every day, her works of different personalities were rotated in her hands. She once wore a dress and lined up to "want to be a dinner with Buffett".

The red collar huge data system has finally attributed styles and design to 1 and 0 combinations.

Xu Fangxiao, vice president of red collar group, said, "at present, the red collar has been able to meet more than 100 million kinds of styles and design combinations."

So even

And Rory and other guests do not want to spend too much time on the choice. The red collar system can also do the integrated management of material data, and automatically match the lining, suture, cuffs and so on.

The entire customized production process contains more than 20 subsystems similar to the plate making system, all driven by data.

Finally, all completed suits will undergo 25 stages of quality inspection. Wang Yuting will check whether the production meets the customer's details, size and data correctly according to the data predetermined by each client on the terminal.

The red collar factory has been completed on both sides of the channel.

Hanging on the clothes rack of hundreds of meters long, they are different. Some of them are plain black fabrics, but the lining is fresh and pink or beautiful. Even the 8 buttons on the cuffs are different colors.

He said, "every suit is a story. Every garment is full of personalized guests. From their clothes, they can guess what kind of people they are wearing behind, and even what mood they are wearing."

In the entire factory, the flow of information can be clearly felt in all production processes, and the entire factory building is like a living, thoughtful organism.

Now the red collar workshops are equipped with HD cameras for monitoring the process, and the customer's electronic tags will be punched every time they go to a process.

Xu Fangxiao said,

"In the future, as long as the red collar is allowed to open access, guests can directly open their web pages or cell phone App, see which process they are progressing to, and even know which worker is operating in every process of their clothing."

Finally, David and Rory's suits will be delivered to them through UPS air shipping, and they will be delivered in October 24th, 7 days after the order.

Xu Fangxiao said, "customizing Western-style clothes usually takes three to six months."

It took 10 years for Zhang to complete the process.

He is not only to master the body's body weight and body weight data, he even mastered the preferences, personality, shape changes and other customer codes, Zhang agent said: "the red collar is not a dress for a guest, but a guest's lifelong clothing."