The Reliability Of Domestic Equipment Of Textile Machinery Needs To Be Improved, And The Old Situation Will Form An Impact.

In recent years, in addition to facing the current market demand, labor costs continue to rise.

Added a difficult problem.

Under the pressure of the situation, "machine substitution" has become the focus of attention of many enterprises.

As the most powerful spinning part with the largest amount of labor, saving manpower and improving efficiency through machine substitution will bring huge profits to enterprises.

The continuous equipment such as blowing carding, coarse and fine connection, and fine connection are realized.

Automatic cleaning, doffing, packing, pportation and so on in the process of production can save workers from heavy labor, and at the same time, greatly improve production efficiency.

Therefore, all kinds of cotton spinning continuous equipment become more people's eyes.

Continuous equipment is the future of cotton spinning industry.

"Now, textile enterprises are faced with the problems of high labor cost and recruitment difficulties. Even if workers are recruited, but because young people generally demand better treatment, the requirements for the environment and intensity of work are also high. If the factory hardware condition is not good, the flow of workers will be very large.

In overseas markets, although labor costs in some countries are cheap, they are affected by historical, cultural and other factors, where workers are not diligent and the recruitment of enterprises is limited.

Guo Jiayang, general manager of Seth global machinery (Qingdao) Co., Ltd., said: "machine replacement" has already become the force of the situation.

In 2014, Seth global machinery (Qingdao) Co., Ltd. sales amounted to 400 million yuan, of which the company's gross and thin equipment sales accounted for about 40%, sales amounted to 500 units.

In 2014, the first phase of Ningxia Ruyi company's project was successfully driven. It adopted 120 thousand state-of-the-art equipment produced by Jingwei Textile Machinery Limited by Share Ltd, including the JW-E system and the 30 thousand ingot intelligent thin and thin link products that were first put on the market in bulk.

Ningxia Ruyi project has proved that Jingwei Company's whole process digitalization, intellectualization, automation and thickness assembly line have been successfully launched into the market.

Shi Jianping, deputy general manager of Jingwei Textile machinery company, said that continuous equipment can not only effectively reduce costs, facilitate maintenance and repair, but also more effectively save labor.

The user feedback of the company's intelligent thin and thin link products is very good. Besides the Ruyi project, Nanyang project and Nantong Dasheng digital unmanned spinning workshop project are being implemented step by step.

At present, the labor cost in China is increasing at an annual average of 10%. Replacing the manual production with intelligent and continuous equipment will be the future of the cotton spinning industry.

He said that the benefits of domestic textile enterprises are generally not good at present, but the volume of domestic textile industry is very large.

Small and medium-sized enterprises must also take a long view. By improving the automation, intelligence and continuity of the equipment, we can improve the whole process of production, reduce the mobility of workers, and produce products of multiple varieties, multi-function and small quantities around the market demand.

Qingdao Hongda R & D department chief designer Hai Hai also believes that with the growth of domestic labor costs and the continuous elimination of old winding equipment, the new 80%~90% projects of domestic cotton spinning enterprises will choose continuous equipment. In the next few years, the old conrod products will be subjected to greater impact and continuity.

There will be a straight up sales trend.

Equipment investment can not simply consider the cost.

In recent years, the sales volume of textile machinery enterprises has generally declined, although the continuous equipment has reduced the number of workers, and has saved the cost for enterprises, but for textile enterprises, especially small and medium-sized enterprises, the purchase cost of new equipment is also a small expenditure.

Many enterprises are often concerned about: when can the cost of investment be collected? However, Zhu Xianmin, chief engineer of China Textile Machinery Association, believes that enterprises should avoid the purchase of continuous equipment from the perspective of investment cost. The more important advantage of continuous equipment is to improve the quality of products.

Zhu Xianmin said that saving labor through "machine substitution" is only one of the advantages of continuous equipment, and its more important advantage is to reduce human injury and avoid continuous expansion of the problem due to the accumulation of injuries, and ultimately improve product quality.

Zhu Xianmin believes that at present, the continuous spinning equipment can realize the source tracing of product quality problems and help enterprises improve their product quality.

At the same time, through the integration of production process information, it also provides a foundation for the integration of information technology and automation.

In fact, the cost of domestic continuous spinning equipment is not large compared to the labor cost saved.

According to Che Shehai, chief designer of Qingdao Hongda research and development department, the continuous equipment produced by Qingdao Hongda Company can save more than 70% labor force, and the average cost of textile enterprises can be recovered in two or three years or so.

Guo Jiayang also calculated an account. The labor cost of saving, plus the two utilization ratio of cotton yarn and residual yarn and the utilization ratio of surface roving increased after the use of new equipment, could take the cost back in a total of about 1.67 years.

The reliability of domestic equipment needs to be improved.

Since last year, influenced by the exchange rate, the import volume of China's textile machinery products has increased, especially the depreciation of the Japanese yen, so that some textile enterprises intending to purchase new equipment have also chosen imported equipment.

Che Hai believes that due to the late start, the domestic continuous equipment in the various indicators of performance needs to continue efforts.

Huang Xinwei, director of Tonghe textile machinery technology center, also believes that there is still a gap between domestic continuous equipment and international advanced equipment.

He said: "from the cotton sliver to roving, roving to spinning, spinning to winding, there are mature automated pportation lines, such as Germany's Tsing Ze, TOYOTA and other companies launched the continuous production line, the whole process without manual intervention.

The development of China's textile machinery enterprises has also made remarkable achievements. Many host factories are doing small and medium sized couplers, but compared with the advanced equipment in the world, we still have a big gap in the level of intelligence, continuity, online quality monitoring, stability and reliability of equipment. At the same time, there are relatively few applications of coarse and fine connection and fine coupling in China.

Dai Yin group has a full set of workshops for the production of coarse and fine production lines imported from Germany. According to the person in charge of the enterprise, the production line has made the spinning quality stable, the production efficiency has been raised, and the labor volume has been greatly reduced.

This person in charge said that the automation equipment was put into operation and the operation process was less. If the failure occurred, it would have a large impact on the production. Therefore, Dai Yin company always took the reliability of equipment as the primary factor to choose the automation equipment, and the foreign equipment had obvious advantages no matter from the production experience or the operation record. In contrast, the design concept, implementation plan and cost control of the domestic continuous products in the automatic pportation system need to be improved.

However, although imported continuous equipment performance is outstanding, but its purchase cost is higher, and later maintenance, maintenance and other inputs are also large. Therefore, Zhu Xianmin believes that the domestic continuous products can compete with foreign products by continuously improving the price performance and after-sales service quality.