Intelligent Manufacturing: These 12 Types Of Textile Machinery Will Be Sold Well. Which One Do You Prefer?

In 2018, the market segments of textile machinery in different segments were different, and overall growth was maintained. However, influenced by the changing international environment and other unfavorable factors, the growth rate of the industry has slowed down.

Where will the spinning machine market go in 2019?

Perhaps no one can accurately predict the results, but we made tentative predictions at the beginning of the year.

These forecasts are based on the 2018 industry statistics and market specific performance, combined with the actual needs of the textile industry in 2019.

How many textile products can be truly sold in 2019?

Let's wait and see.

At present, the textile industry is faced with difficulties in recruitment and the high cost of employment. The advantages of the system are obvious. The sales volume of textile machinery and equipment has increased greatly in recent years.

The combination of coarse and fine system makes the complex operation simple and easy, and it can also realize multiple yarn library collective networking control.

On the whole, the combined system is expected to become a continuous highlight in the textile machinery market in 2019.

Qingdao universal CMT1800 combined intelligent flyer frame system

Tianjin Hongda automatic doffing roving machine and coarse and fine conveying system

Wuxi Hongyuan HY-Auto498 roving frame and coarse and fine joint system

The CMT1800 coarse and fine combined intelligent roving system developed by Seth Universal Machinery (Qingdao) Co., Ltd. can finish doffing and intubation in 2 minutes. The spinning and doffing system is independent and maintenance is non-interference. The success rate is high, and the success rate of doffing cannulation, empty pipe exchange and tail yarn clearance is close to 100%.

Developed by Tianjin Hongda Textile Machinery Co., Ltd., the automatic doffing roving machine and the coarse and fine joint conveying system -- JWF1458A+JWF9562A+JWF0123A realizes high speed and multiple spindles; empty full tube exchange has no empty load, and can exchange about 4 yarns per minute; radio frequency identification (RFID) technology is first applied to the coarse and fine conveying system.

Wuxi Hongyuan Electromechanical Technology Co., Ltd has developed HY-Auto498 roving frame and coarse and fine joint system with high speed, high efficiency, intelligentization, accurate and stable performance of doffing process, and realized the automatic pfer of roving between roving frame and spinning frame, which can effectively reduce employment and improve product quality.

The rotor spinning machine has higher spinning speed and larger winding capacity. It has good spinnability when spinning low grade cotton and waste noil. The production process is short and the labor environment of employees can be greatly improved.

In the first three quarters of 2018, sales of rotor spinning machines continued to grow rapidly, and this trend is expected to last until 2019.

Lida R36 semi-automatic rotor spinning machine

RS30D rotor spinning machine of Japanese hair spinning machine

R36, a semi-automatic rotor spinning machine developed by Lida (China) Textile Instrument Co., Ltd., using recycled fiber as its raw material, solves the problems of insufficient fiber strength and poor spinning stability, and provides equipment support for spinning enterprises to achieve economic production of high quality yarns.

The equipment has the unique function of producing coarse yarn by regenerated fiber: the optimized AMIspin joint system helps to achieve high quality yarn and high efficiency production, especially for low strength yarn; the new optional AMIspin-Pro technology has more options to increase production success rate; the joint is fast and simple, without pressing other buttons, saving time and ensuring the consistency of yarn quality.

The RS30D rotor spinning machine developed by Zhejiang RFA textile machinery Limited by Share Ltd applies the new spinning technology. The optimized fiber conveying channel can adapt to many kinds of raw materials. The semi automatic joint technology, the precise feeding of cotton feed and the cylinder lift meet the original yarn form and the strong joint; the electronic servo lateral movement and the single sided independent driving technology, the maximum yarn speed of 200 meters / minute, the electronic pverse motion greatly simplifies the mechanical structure, reduces the failure rate, and drives the whole motor independently, so as to achieve double sided yarn spinning with different raw materials and different yarns.

Market survey shows that the average age of domestic doffing workers is basically 45 years old, ~50 years old, and is close to retirement age. Young people are unwilling to work in such a relatively poor environment. Automatic production equipment instead of artificial jobs has become inevitable.

At present, the short staple stock of domestic spinning frame is quite large, and the number of mechanical equipment needed to be pformed is also considerable.

The automatic doffing pformation can fundamentally solve the current situation of the doffing workers.

Tongling song Bao S9D ring spinning intelligent doffing robot

Huafang technology HF series intelligent doffing system

Zhejiang Hao Ming ZJ1618G collective doffing device

The main features of the S9D ring spinning intelligent doffing robot developed by Tongling song Bao intelligent equipment Limited by Share Ltd include: electric power assisted implementation, high torque motor drive, low-voltage power module control, advanced human body safety induction design, and the touch and doffing robot can achieve the forward and backward of the doffing robot, and thoroughly solve the difficult and laborious problems of mobile devices, and make the implementation fun.

The smart energy supply device adopts ergonomics design. It is very convenient and easy to use. At the same time, the handle has been greatly improved. The design of a breakthrough plug-in linkage mechanism and the integration of power supply and gas supply have brought about remarkable improvement in stability and reliability.

The HF series intelligent doffing system developed by Jiangyin Huafang new technology research Co., Ltd. has wide adaptability and can be used in all kinds of spinning frames. The main frame of the spinning frame needs no modification, stable performance and reliable doffing.

The HF series intelligent doffing system has a number of excellent structural features: the spinning conveying system adopts the patented technology of positive pmission steel belt for pmission, which has the advantages of fast conveying speed, convenient adjustment, stable conveying and low noise. The lifting of the holding beam is controlled by an electric putter device, which is driven by the electronic servo system on both sides of the machine, and is adjusted conveniently, flexibly and with high precision.

The ZJ1618G type collective doffing device developed by Zhejiang Hao Ming Machinery Technology Co., Ltd. has a high degree of automation. The collective doffing system and the main frame spinning system are combined into one, sharing a set of control systems and improving the control procedures. It has the characteristics of short doffing time, more than 97% head retention, low failure rate and high automation degree, which can save factory labor and improve doffing efficiency.

At present, the spinning tubes used by the automatic winding machines used by cotton spinning enterprises are scattered in the storage area, requiring manual centralized processing and labor intensity. The automatic tube winding machine is a rigid demand for automatic winder.

Automatic pipe machine can significantly reduce the number of labor, reduce labor intensity, improve the degree of automation of equipment, and the automatic tube management machine has low energy consumption, small occupied area, high efficiency and large amount of processing, which can meet the requirements of different processing requirements of cotton yarn, and is increasingly favored by cotton spinning enterprises.

Kai Ye spinning machine LGJ300B full automatic winding tube machine

Bao Yao intelligent automatic high speed management center

The LGJ300B automatic tube winding machine developed by Jiangyin Kai Ye Textile Machinery Manufacture Co., Ltd. is connected with the automatic winder, automatically sorting the spinning air pipe and the tail and bobbin, automatically separating the color, automatically adjusting the small head, automatically changing the frame, reducing the employment, improving the work efficiency, reducing the labor intensity, and reducing the turnover process of the spinning tube pportation.

The product has simple and compact working structure, less space occupation, simple pmission part, high speed management, simple operation, easy maintenance and low failure rate.

The automatic high speed management center developed by Zhejiang Bao Yao Intelligent Technology Co., Ltd. has dozens of independent development national patents.

The size of the main engine of the device is 4060 (760/ knots) mm * 2650mm * 2095mm; the equipment energy consumption is <1.5kw; the color separation requirement is 6~30 color, and the color separation tube increases at a multiple of 2; the tube speed is 10800~15000 root >98%.

In recent years, the output of digital printed cloth has increased year by year, and the output of digital inkjet printing machine will increase rapidly. The new generation of ultra high speed digital inkjet printing equipment is expected to become an important force to promote the pformation and upgrading of textile printing industry and enhance the international competitiveness of products.

Industry experts suggest that backbone enterprises with innovative capabilities and R & D strength should adhere to the high-end development route, research and manufacture high-end equipment, and promote high-speed, ultra high-speed digital inkjet printing equipment.

Honghua digital VEGA3000P ultra high speed digital printing machine

Fujian dragon dragon YP series rotary screen printing machine

The VEGA3000P super speed digital printing machine developed by Hangzhou Honghua digital Polytron Technologies Inc has the advantage of saving ink and low cost. It adopts a robust machine structure and industrial grade high precision sprinkler. It can support 4 colors and 6 colors, support 1.8 meters and 2.5 meters wide, and the daily output is as high as 10000 meters.

Daily use can achieve intelligent management of output and ink volume, effectively save ink consumption, and support different pfer media such as 100g.

The YP series rotary screen printing machine developed by Fujian dragon machinery Polytron Technologies Inc adopts a closed circular net seat with high pmission accuracy. The specially designed scraper support structure adopts two forms of scrapers, which are suitable for blade scrapers and magnetic rod scrapers. The printing guide band is equipped with a running track to solve the problem of lateral deviation of the conduction belt; the main drive of the belt conveyor is driven by the two enveloping worm gear reducer, which has the characteristics of large load intensity, balance, stability and high precision.

The rapid development of the knitted fabric market has led to the overflow dyeing machine with low bath ratio, the low energy consumption air flow dyeing machine and the two gas liquid dyeing machines which become the main products of the equipment manufacturers.

In recent years, water saving, highly efficient continuous pretreatment equipment and knitted fabric finishing equipment have also been welcomed by the market.

It is expected that such equipment will continue to develop well in 2019.

Heng Tian Li Xin TECWIN high temperature dyeing machine

Three technology industry ASH 535 high temperature gas liquid dyeing machine

Deyi Jia STORM new environment-friendly gas-liquid atomizing dyeing machine

The design concept of Fuji TECWIN high temperature dyeing machine of Heng Tian Li Xin Industrial Co., Ltd. is to optimize the performance of TEC series high temperature dyeing machine, expand its applicability, and better meet market demand.

The equipment has the following patent designs: it can provide two different configurations of front atomizing nozzles. In the standard configuration, the fabric can be contacted with fabric once before lifting the main nozzle to avoid fabric creases. In the optional configuration, the air nozzle and the front atomizing nozzle can help solve some dyeing problems.

Three the fourth generation ASH 535 high temperature gas-liquid dyeing machine developed by Technology Co., Ltd., compared with the traditional air jet dyeing machine, reduces fan power consumption by more than 67%. While increasing the single tube capacity and reducing the rated power of the fan, the power consumption per unit weight of the fabric is smaller.

STORM, a new type of environment-friendly gas-liquid atomizing and dyeing machine developed by Deyi machinery Jiangsu Co., Ltd., has three functions of air atomization, gas liquid dyeing and overflow dyeing. Compared with the similar products in the market, the low energy consumption double outlet system has low power consumption to 3.5kw, the wind power is increased by 30%, the width of the floor area is reduced by 1.5 to 2 meters, and the fan fault free running time is prolonged by 50%.

The range of application of the drawing setting machine extends from the traditional woven fabric mechanism to knitted fabric, nonwoven fabric and other kinds of fabrics, coupled with the renewal demand of environmental protection pressure. In recent years, the market demand is large, and it is expected to maintain 1200 units per year or even higher in the next 3 years.

However, due to the rising demand, many enterprises have entered the field of drawing machine, and the industry should prevent overcapacity in advance.

Heng Tian Lixin 6500 Air Filtration setting machine

Yuan Xin Industrial eighth generation energy saving and environmental protection hot air setting machine

Zhejiang Licheng ZCMD768 type hot air setting machine

The Fuji Montex 6500 Air Filtration Omni setting machine combines the most advanced technology of heat recovery and air filtration system.

This type of environmental protection typing machine is unique to Fuji. The TwinAir double air duct, the double air system designed by Fuji Fuji patent can make the upper and lower air volume completely independent adjustment. When it dries, it will not produce traces and the temperature is the most homogeneous. It can also install the Optiscan automatic balancing system.

The Q-Soft central process control system has a central interface for production management and documentation.

The eighth generation of energy saving and environmental protection hot air drawing machine developed by Sun Xin Industrial Limited by Share Ltd is equipped with automatic filtering device. Through rotary filter screen, online and gap type automatic dust filtration and centralized treatment can be realized to ensure smooth flow in the drying room and reduce the labor intensity of the staff. The invented hot-air nozzle uses a plurality of blows on the nozzle duct to make the hot air evenly spread to the cloth surface, and the drying and shaping efficiency is high; the static pressure device and the upper and lower air pipes are controlled by an independent variable frequency motor, and the adjustment is convenient.

The ZCMD768 type hot air swing setting machine developed by Zhejiang Licheng group, the basic structure of the incoming fabric assembly device is composed of an inlet frame, an expanding central alignment device, a rolling car, a speed synchronizer and a photoelectric weft straightening device. It is precisely controlled by the speed synchronization device, and the photoelectric weft straightening device effectively straightens out the deformation and correction and rectification of the fabric in the prior process, thus achieving various technological requirements.

The trend of consumers is increasingly keen, and the pursuit of high quality products is also increasing. The computerized flat knitting machine has become the main equipment to replace the traditional weft knitting machine.

With the continuous improvement of manufacturing technology level of knitting computerized flat knitting machine, with the continuous improvement of head turning, dynamic density, zero shift of needle bed, zero waiting and multi needle distance, the fully formed computerized flat knitting machine will keep selling well in 2019, which can be seen from the order situation of the backbone enterprises in the industry.

Jiangsu Jinlong sweater knitting machine LXA252SC

Cixing stock KS3-72C- all forming computerized flat knitting machine

LXA252SC, a sweater knitting machine developed by Jiangsu Jinlong Polytron Technologies Inc, is equipped with a reliable bottom plate and a downward closed bottom pin for innovative design, so as to ensure that knitted fabric is knitted evenly on the entire width, not only for loosening and falling off of textile coils, but also for special activities releasing function, which can complete the seamless fabric release without defects. This perfect control feature provides quality assurance for full braided and combined knitted sweaters.

The Cixing KS3-72C- fully formed computerized flat knitting machine developed by Ningbo Cixing Limited by Share Ltd can complete the knitting of the entire garment at the same time. It can be directly presented to the customers in three dimensions. It saves the expensive and time-consuming back to eye stitching process, and enables the real 3D organization to "see what is available" to make the production more elastic, efficient and the coil is more perfect.

Today, with the high operating cost of textile enterprises, logistics management is the core to promote the development and application of hanging system, intelligent logistics packaging, intelligent robot, networked management information system, etc., so as to realize the integration of pportation storage, packaging, loading and unloading, and intelligent logistics system, which will help improve the quality and efficiency of enterprises.

Qingdao global yarn intelligent packaging logistics system

Jiangsu Kai Gong JSFA016 intelligent cotton roll handling system

Wuxi Hongyuan HY-IDS automatic filament winding conveying system for chemical fiber filament

Automatic intelligent logistics system from north to fiber production

The intelligent packaging and logistics system of cylinder yarn developed by Seth Universal Machinery (Qingdao) Co., Ltd., the woven fabric automatic packaging technology not only solves the world problem of unwoven woven fabrics, but also reduces the packaging cost.

The equipment can realize single yarn weight screening, single yarn covering, automatic packaging, automatic packing, automatic weighing, automatic labeling, automatic palletizing and intelligent storage, which greatly reduces labor and reduces labor intensity.

The JSFA016 intelligent cotton roll handling system developed by Jiangsu Kai Gong Machinery Co., Ltd. can provide the supply and distribution relationship according to the different yarn types of the bar coiler and comber, and identify the ID intelligent handling of each device.

Wuxi Hongyuan Electrical and mechanical Polytron Technologies Inc developed HY-IDS automatic filament winding and conveying system of chemical fiber filament, which can realize automatic roll down and pportation function of silk cake, improve automation level of production process, improve product quality and reduce labor cost.

The system has the characteristics of high quality, high efficiency and low cost. It can liberate workers from heavy pportation and effectively solve the problem of high labor cost.

The automatic logistics system of fiber production automation developed by Beijing Machinery Industry Automation Research Institute Co., Ltd. is superior to the traditional automatic wire drop system. The advantage of the automatic wire drop machine is more obvious, and the intermediate pfer links are saved. Loading the wires directly from the front ends can improve the efficiency and reduce the cost.

Under the guidance of many factors, such as the application and popularization of new materials, the maturity of warp knitting methods and the continuous improvement of processing machinery, the application fields of warp knitting technology are being further expanded, and the demand potential of domestic warp knitting machines will continue to appear.

In the next few years, although the possibility of achieving substantial growth is low, the market for high-speed and wide warp knitting machines will continue to show steady growth.

Fujian dragon dragon GET series warp knitting machine

Xin Kong spinning machine double faced tricot warp knitting machine

The frame of GET series warp knitting machine developed by Fujian dragon machinery Polytron Technologies Inc uses computer analysis to optimize the mechanical strength and vibration frequency, to increase the thickness of the fuselage wall panels, and to increase the stability of the equipment. After making precise casting of the box body, the mandrel is designed to reduce the accumulation error, and the overall jumping accuracy is high; the large section hollow high strength and high rigidity light alloy profiles increase the rigidity of each needle bed; the precision casting swing arm, the precision forging comb hanger and the carbon fiber material can greatly reduce the movement inertia and the dynamic load of the moving parts.

Fujian province Xin Gang Textile Machinery Co., Ltd. developed the XGTH3-2 (280 inch) wide width double faced Tricor warp knitting machine with a width of 280 inches, the speed is 20~1900r/min, FGB2, FGB3, BGB3 and BGB2 use 30 "pan head, FGB1, BGB1 42" pan, used for the production of clothing, underwear, swimwear and other plain weave or mesh textiles, compared with similar products in the market, it has more obvious characteristics and advantages.

With the continuous breakthrough in the research and development of the domestic spinning machine technology in the projectile machine technology, the high cost performance of domestic high-end projectile machine products have gradually broken the monopoly of foreign products to the high-end projectile machine market.

Many domestic projectile machine overall technology has reached the international advanced level, and has also successfully opened the domestic high-end ammoner market.

In the first three quarters of 2018, the sales of domestic high-speed projectiles increased by 36% compared with the previous year. The market share of high performance, low energy consumption and personalized high-end equipment was increasing gradually. The head of the enterprise was optimistic about the market situation of the projectile machine in 2019.

Orrican automatic eAFK HQ DTY projectile

Wuxi Hongyuan HY-10 multi spindle high speed stretch yarn machine

The full automatic eAFK HQ DTY automatic bomb adding machine has been increased by 50% compared with the similar equipment.

The eAFK HQ is designed into 12 sections, each containing 48 spindles and applied to 30 wide ~300 denier with a wider range of fineness.

EAFK HQ has an additional fourth layer winding unit. The extended fuselage has increased the capacity of the machine to 576 spindles, which has set a new world record.

The HY-10 multi spindle high speed stretch yarn machine developed by Wuxi Hongyuan Electrical and mechanical Polytron Technologies Inc has adopted a new double winding structure, forming a proprietary multi spindle technology.

The single section is expanded from double 24 spindles to 48 spindles, and the whole machine has at least 10 knots, at least 480 spindles.

The equipment has high production efficiency. Under the same number of spindles, the machine occupies nearly half of the total area of the machine, with high concentration of machine spindle positions, convenient operation and management, and labor saving.

Benefiting from the rapid development of spunlaced nonwovens industry, spunlaced nonwoven equipment has also developed rapidly in recent years.

The domestic Spunlaced enterprises, which mainly rely on health products, have been expanding production scale, reducing production costs and enhancing the competitiveness of enterprises by investing in the 10000 ton Spunlace production line with faster production speed and higher output.

Other Spunlaced enterprises are developing differentiated and functional products by way of processing, thus maintaining their advantages in competition in some professional fields. This has also led to a substantial increase in demand and requirements for spunlace equipment.

Generally speaking, nonwoven machinery manufacturers generally feel optimistic about the sales situation of Spunlace production line in 2019.

Flying dragon non-woven high-speed cross Spunlaced production line

Spunlace equipment for Zheng spinning machine

The Feilong new high-speed cross Spunlace production line developed by Changshou City Feilong nonwovens Machinery Co., Ltd. includes two specifications of 2.5M and 3.5M.

This series of equipment is equipped with a new high-speed paving machine developed by Italy Texnology company for Spunlaced production line. Its unique cotton net adjustment system can not only adjust the CV value of the output cotton net to less than 1%, but also achieve the effect of improving the vertical and horizontal proportion of the cotton net by correcting the fiber direction. With the paving machine, the annual production capacity of the Dragon 3.5M spunlace can reach 7000 tons.

The spunlaced equipment market of Zhengzhou textile machinery Limited by Share Ltd has a market share of 70%~80%, selling well in the domestic market, and exporting to Vietnam, Turkey, Iran and other overseas markets.

At present, Zhengzhou Textile machinery has many kinds of technological processes, such as straight shop, double comb double shop, double comb single shop, Spunlaced and wood pulp composite, Spunlaced needling compound, spunbonded Spunlaced compound, pure cotton Spunlaced and so on.