Gadget: A Small And Micro Printing And Dyeing Enterprise In Shaoxing Has Added Smart Brain To Dye Vat.

For the dye cylinder installed "brain", the benefit increased by more than 10%, a small and micro printing and dyeing enterprise in Shaoxing, this digital construction results were concerned.

This company is called Shaoxing English printing and dyeing Co., Ltd.

"We took the first step."

Wang Wenjun, general manager of the company, said how to make the printing and dyeing brain smarter needs everyone to work together.

The printing and dyeing industry is a traditional industry in Shaoxing.

The low pass rate of dyeing is a major pain spot for Shaoxing printing and dyeing enterprises.

The printing and dyeing enterprises in Shaoxing have been advanced in equipment, but the dyeing effect is uneven and the cost of energy consumption is still high.

"The problem is not solved, and the efficiency of enterprises is not going up."

This became a stone in Wang Wenjun's heart.

How to solve it?

In recent years, Wang Wenjun has been using his mind.

"The industrial Internet is a good tool, but how to use it in the printing and dyeing industry?"

Wang Wenjun research found that many printing and dyeing enterprises invested tens of millions of yuan in the German digital printing and dyeing equipment, but with little success.

It turned out that many operational data of imported equipment were owned by manufacturers and enterprises could not make direct use of them.

Without core data, the construction of enterprise digitalization and intellectualization is equivalent to empty talk.

Just seeing this, Wang Wenjun decided to start with the existing printing and dyeing equipment of the company and explore a way of printing and dyeing industry and Internet through technological pformation.

Last June, by chance, he got acquainted with the director of the big data center of the textile industry of China Textile City Group and Dr. Zhang Xiaoming, a "national talent".

What surprises him is that in the past two years, Zhang Xiaoming has gone deep into dyeing and printing enterprises to understand the technological process and is building a data model for "printing and dyeing brains".

"Everything is ready, the data is bad."

After learning about Wang Wenjun's thoughts, Zhang Xiaoming was equally surprised.

Earlier, Zhang Xiaoming took the initiative to find some printing and dyeing enterprises, but he had a closed door. "Some enterprises can not get effective operation data, and some enterprises are reluctant to provide data."

Zhang Xiaoming said frankly that the industry and the Internet industry of printing and dyeing industry is a new thing.

"In fact, an important concept of industrial Internet is to build and share together."

One is the domestic top big data expert, one is willing to contribute data boss, two people hit it off.

"You see, every day's real-time running data is here."

Standing in the information Hall of the company, Wang Wenjun pointed to the data leaped on the electronic display screen, and said that 24 hours real-time dynamic monitoring of the operation state, once there was something unusual, "printing and dyeing brain" would take precaution measures, which could effectively improve the passing rate of dyeing once.

On the electronic display screen, the key data of each dye vat process are presented.

"Dyeing once qualified rate is inversely proportional to the number of times of feeding, that is to say, the more times of feeding, the lower the pass rate of dyeing once."

Zhang Xiaoming pointed to a technological process and a successful rate curve. He said that dyeing is not qualified, it needs repeated feeding. Repeated feeding will lead to the increase of energy consumption, dyeing auxiliaries and other costs.

By analyzing the data of enterprises and finding the crux, enterprises can prescribe the right medicine.

Through the real-time monitoring of production process, the operation of English printing and dyeing has improved significantly.

Since October last year, the success rate of daily dyeing of English printing and dyeing has increased significantly, and the number of daily feeding has shown a significant downward trend.

It is estimated that the success rate of dyeing is increased by 1% every time, the production cost is reduced by 1% and the benefit is increased by 10%.

"This is a key step in the construction of" printing and dyeing brain ".

According to the relevant people of the Municipal Commission, the next step will be to push ahead with the pilot results, so that the printing and dyeing enterprises in the city are expected to share the technology bonus.

At the same time, in view of the needs of enterprises to reduce emissions and increase efficiency, we should accelerate the application of digitalization and intellectualization in the process improvement and production process of printing and dyeing enterprises, and build a stronger "printing and dyeing brain" to improve quality and efficiency service for enterprises.