Textile Machinery Industry Injected New Power To Eliminate Backward Production Capacity

In August 8th, the State Ministry of industry and Commerce announced that more than 2000 energy intensive factories such as steel, cement and textile must be closed before the end of September. In the list of enterprises eliminated, there are 226 enterprises involved in the textile industry, of which 201 are printing and dyeing enterprises and 25 are chemical fiber enterprises.

This harsh decree once again shows that the central government's attitude towards abolishing inefficient and high energy consuming factories is serious. Although this may temporarily affect the speed of economic development of the country, and may trigger a sharp reaction from local interest groups, the state resolutely eliminated some enterprises' backward production capacity and shut down some factories from the perspective of the long-term and orderly development of macro-economy.

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The printing and dyeing industry eliminated the backward production capacity list involving 16 provinces and municipalities directly under the central government, and the total volume of backward production capacity reached 3 billion 810 million 560 thousand meters / year.

Among them, the 3 provinces that eliminate the most backward production capacity are Zhejiang, Henan and Jiangsu provinces.

Zhejiang province eliminated backward production capacity of 2 billion 147 million 820 thousand M / year, accounting for 56.36% of the eliminated capacity; Henan province eliminated backward production capacity of 506 million M / year, accounting for 13.28% of the eliminated capacity; Jiangsu eliminated backward production capacity of 249 million 100 thousand M / year, accounting for 6.54% of the eliminated capacity.

The chemical fiber industry eliminated 673 thousand and 900 tons of backward production capacity.

Among them, Zhejiang chemical fiber industry eliminated the number of backward production capacity ranked the first, accounting for 242 thousand tons, accounting for 36% of the total elimination.

Jiangsu needs to eliminate chemical fiber and eliminate backward production capacity of 165 thousand tons.

The head of China Chemical Fiber Industry Association said that the chemical fiber industry has completed the task of eliminating 1 million 370 thousand tons last year, and there is still a gap from the target of 2 million 300 thousand tons in the three year plan. Therefore, this year, the whole industry will eliminate the backward production capacity more vigorously and more concretely.

In August 8th, the list of enterprises to eliminate backward production capacity was not only eliminated some production lines and production equipment enterprises, some enterprises even shut down the whole plant.

It is understood that some enterprises close to bankruptcy are ready to close down. This is a good opportunity to promote the survival of the fittest.

The scale of the whole plant closes is not very large. There are 12 enterprises involved in shutting down and moving equipment. The annual capacity is 290 million 440 thousand meters, accounting for about 7.6% of the total output.

The relevant leaders of the Ministry of industry and Commerce have used four "no" expressions to express their tough attitude towards eliminating backward production capacity. Banks that fail to eliminate backward production capacity within a specified time limit shall not provide any form of additional credit support. The investment management department shall not approve and approve new investment projects, and land and resources administration departments will not approve new land use, and the relevant administrative departments shall not handle production licenses. The production licenses and safety production licenses have been issued in accordance with the law.

Although the elimination is printing and dyeing,

What needs to be eliminated?

Although there are large state-owned enterprises "list", but careful observation can be found that this capacity is eliminated by small and medium-sized private enterprises.

The elimination of backward production capacity is different from overcapacity, not market behavior. It is a kind of regulation by the government to enterprises. Those enterprises that are not only matched by the market pressure of survival of the fittest, but also are not easy to match the industry's generous needle, are more likely to shut down production lines ahead of time, or be ordered to eliminate old equipment and old technology.

As early as the first half of last year, the textile industry readjustment and revitalization plan released by the State Council put forward that by the end of 2011, the textile industry should eliminate the 74 type dyeing and finishing production line, the pre-processing equipment with a service life of more than 15 years, and the batch dyeing equipment with bath ratio larger than 1: 10.

This time, the Ministry of industry and Commerce listed a list to be eliminated in September, which is just a part of revitalizing the implementation of the plan. It just makes people feel that the progress seems to be a little faster.

Li Yi told reporters that the focus of the elimination of dyeing and printing equipment is type 74 equipment.

The characteristics of the 74 type equipment are mainly cast iron, cast by the cast iron, and powered by DC motors. In strict sense, the equipment is basically absent in the printing and dyeing enterprises. Although the 74 type equipment has played an important role in the development of China's printing and dyeing industry in the 70s and 80s of last century, due to the progress of production technology and the urgent requirements for environmental protection, the equipment that has been nearly 30 years has already come out of the time.

In addition to the use of more than 15 years of printing and dyeing equipment is also the key to this elimination.

The backward production capacity of this phase is basically some old continuous production line. The bath is 1 to 10 in general. The bath ratio mentioned here refers to the ratio between the fabric of the unit weight and the water requirement. In the future, the low bath ratio will be the development direction of the batch dyeing equipment.

Elimination is also an opportunity {page_break}

Li Yi stressed that the current domestic printing and dyeing equipment has been able to meet the requirements of the current production enterprises for low bath ratio and low energy consumption.

Therefore, the elimination of backwardness is an opportunity for textile machinery enterprises.

Energy consumption, water consumption and COD content are the main indicators for energy saving and emission reduction in printing and dyeing industry.

The consumption of water in the pretreatment process is generally large, which can account for about 60%. However, the printing and dyeing of the pretreatment process is higher than that of the latter process. As the actual production demand of the equipment depends on the production process and production variety, the energy saving and emission reduction work in the printing and dyeing industry can start from the links such as water reuse, heat preservation, water and waste gas recovery, radiation heat and other energy recovery.

For example, the hydrogen peroxide and bleaching powder in the pre-treatment process can be reused after simple treatment. The waste heat can be recycled and heated, and the fresh water is heated by using waste water. The equipment itself enhances the thermal insulation performance.

At present, the domestic printing and dyeing equipment has gradually begun to combine with the printing and dyeing production process, and already has the ability to combine with the energy saving and emission reduction production process.

Domestic printing and dyeing equipment has made great progress in controlling energy consumption, water consumption and COD. Some air conditioner dyeing ratio has reached 1: 3~1: 4.

The emergence of equipment such as refinement, electronic monitoring and intelligentization has made the accurate distribution of dyes and auxiliaries become a reality, and how much economic mode of production has been used to reduce the amount of dye remaining in water.

Because a success rate is also a manifestation of saving, and recycling is also important, so the use of electronic control system, so that the product rework rate significantly decreased, also can achieve the goal of energy saving and emission reduction.

The intellectualization of control system has realized the "equipment leading process", which has changed the embarrassing situation that equipment manufacturers follow the technological process caused by the lack of thorough research on the process.

The development of equipment has provided guarantee for the elimination of backwardness. In turn, the elimination of backwardness has made demands for equipment progress.

"At the moment, we do not know whether this elimination is a long-term behavior, but we hope to form a new mechanism through this elimination to form a model and norm for the future development of the industry. This is essential to the development of the printing and dyeing enterprises and the textile machinery enterprises at the specific level, as well as the environmental protection at the macro level and the pformation of the mode of economic growth."

Li Yi said.