2018 Textile Machinery Exhibition To Push Forward The Manufacturing Industry.

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It points out that intelligent manufacturing will become the main direction of Chinese manufacturing.

It is worth affirming that in recent years, China's textile industry has made encouraging achievements in the field of intelligent manufacturing.

Automatic spinning has gradually entered the daily production of textile workers.

Intelligent equipment can not only save labor and improve production efficiency, but also can win more competitive market with reliable and stable product quality.

What is more important is that on tall buildings.

It has changed the present situation of the backward production mode of textile enterprises, made the textile industry become a member of the high-tech industry, and provided a more effective solution for the industry to further attract talents and solve the bottleneck problems such as recruitment difficulties.

The trend of intelligent manufacturing

With the continuous increase of labor costs, the flow of skilled workers is accelerating. Textile enterprises are increasingly pressing on the level of automation and intellectualization of equipment.

Against this background, intelligent manufacturing is becoming a breakthrough and focus in the new round of pformation and upgrading of the industry.

From 2016

(ITMA ASIA+CITME 2016) it can be seen that exhibitors have made great progress in automation and intellectualization.

For example, the sizing machine exhibited at the 2016 textile machinery exhibition has greatly applied the Internet technology, cloud technology and information processing technology to enhance the intelligence level of the equipment.

In addition to exhibiting automatic machines, Japan's Tianjin Tian Ju company also displays the 3D animation of the intelligent weaving workshop of sizing and weaving processes.

For example, the automatic wear through equipment, which has attracted much attention, has not only applied a lot of non-contact optical inspection technology, but also has met the requirements of complex technology such as yarn dyed yarn management and wear through warp knitting. At the same time, it has also improved the man-machine interface and management software, providing a good equipment foundation for the modern production and management of the weaving workshop.

Visited

Lin Ziwu, a professor at Wuhan Textile University, said in his talk about his own feelings, from this exhibition, we can see that the development trend of the future spinning equipment is more clear, that is, the process is shorter, the modularization and operation of the structure is more intelligent, the manipulation of labor is less and the equipment is more and more unmanned.

Miu Dingshu, a senior engineer of Suzhou textile engineering society, has the same feeling. He thinks that refinement, intelligence, automation, low energy consumption, low carbon and environmental protection, resource saving production mode and quality management, quality, brand and variety will be the trend of textile machinery development in the future.

He said, from the textile machinery exhibition, we can see that the upgrading speed of spinning equipment is very fast, which reflects the characteristics of "three noes", "continuous", "four modernizations" and "two low".

Specifically, the "three no" is "no coil, no joint, no shuttle"; "one company" is continuous single machine; four modernizations are "automation, intelligence, high speed and networking"; "two low", that is, "low energy consumption and low failure".

Intellectualization is changing traditional production

In fact, intelligent technology is pforming the traditional textile industry, and some enterprises have begun to try the intellectualization of some manufacturing links.

For example, in July 13th, Changji Yida Textile Co., Ltd., with a total investment of 56 million US dollars, was built and put into operation in Changji with 30 thousand ingot intelligent projects.

The modern cotton spinning workshop of Yida Textile Co., Ltd., relying on the most advanced intelligent pmission system, has realized automatic production from raw material to semi finished products to finished yarn. It not only reduced the productivity of 2/3 in the workshop, but also increased the production efficiency by 3 times, and the stability of product quality has also improved significantly.

Jiangsu Dasheng "cotton spinning workshop" intelligent host equipment, workshop environment intelligent monitoring system, intelligent logistics system, latitude and longitude E system has also been highly concerned by industry peers.

Based on the digital workshop, enterprises have increased R & D investment and strive for the early realization of the "black light factory" at night.

For example, Ningxia Ruyi lathe operator uses iPad and one person can see 10 cars.

In the past, workers had to move around, stare at spindles, find broken ends, and break ends.

Workers are tired and tired every day. Now with this car, all the data can be sent to iPad in real time. The driver can finish the connection by sitting on the car. It is very easy, and the number of workshops has been reduced from 2000 to 180.

Although some enterprises do not have large-scale replacement or new equipment with higher automation level, the upgrading of equipment through key links also significantly improves product quality and production efficiency.

Wang Enqing, a fabric design technician of Shandong Nanshan textile and apparel Co., Ltd., said that the existing automation level of the company is relatively high.

In recent years, the company did not purchase large quantities of conventional equipment, mainly introduced some key equipment that restricted the production efficiency.

For example, in weaving department, the key process that restricts the overall efficiency is the whole shaft, the efficiency of whole shaft is improved, and the efficiency of weaving department will be improved.

At the same time, due to low labor efficiency and difficulties in recruitment, the weaving process is also restricting the development of enterprises.

Therefore, in recent years, the company mainly introduced several automatic warping machine and reed machine.

These devices not only solve the problem of labor shortage, but also improve the production efficiency and ensure the quality of products.

The advance and thinking of intelligent manufacturing

To a certain extent, the intellectualization of equipment has solved the problem of insufficient employment and improved the competitiveness of China's textile industry.

But in the process of developing intellectualization, there are still some problems, which deserve our consideration and discussion.

On the one hand, many entrepreneurs believe that the replacement of simple machines in the textile industry is not intelligent manufacturing. The real sense of intelligent manufacturing is to replace the decision of human brain with the accurate calculation and judgment of big data.

The cost of machine investment, maintenance, upgrading and so on is not low. Whether textile enterprises can digest such an expensive investment is also a problem that can not be ignored.

On the other hand, as a labor-intensive industry, intellectualization can stimulate local investment and promote industrial upgrading. On the other hand, it means that a large number of workers may lose their jobs.

How to solve the contradiction between them is worth further exploring.

In terms of intelligence, at present, the guidance of the government includes four points: establishing a demonstration area; improving the standards of intelligent manufacturing; promoting the alliance of intelligent manufacturing suppliers; developing Internet +, big data and artificial intelligence.

The intellectualization of textile industry has made some gratifying achievements. At the Ministry of industry and information technology, there were 12 items listed in 2015~2017.

"In 2016~2017, a total of 6 items were included in the comprehensive standardization project of intelligent manufacturing, and 10 were applied in the new mode of intelligent manufacturing.

The six intelligent production demonstration lines of spinning, chemical fiber, printing and dyeing, nonwovens, knitting and garments proposed by the textile machinery industry have already taken shape and laid a solid foundation for the final realization of the end of 13th Five-Year.

It is undeniable that intellectualization has become a trend and an irreversible trend.

We believe

(ITMA ASIA+CITME 2018), there will be more intelligent equipment to keep pace with the times, it will also bring greater impetus to the pformation and upgrading of the industry.

I believe that at that time, the demand for business development and the doubt of the industry will be found at the exhibition.

More interesting reports, please pay attention.

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